60 GHz Endfire Antenna Alignment via LTCC Slots and Markers

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Solution Overview

Problem

Millimeter-wave integrated antennas face challenges in achieving high gain, low path loss, and impedance bandwidth in the 60 GHz frequency range due to scaling difficulties, resistive losses, and alignment issues, particularly in compact portable devices.

Innovation Solution

The use of a microstrip fed dipole structure on a LTCC substrate with a high dielectric constant, along with strategic placement and the introduction of slots to reduce coupling between dipole structures, enhances antenna gain and directionality, allowing for full-duplex and MIMO capabilities, and includes alignment markers and feedback systems for optimal orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the antenna is made highly directional to focus power in a particular direction, then the signal propagation distance is extended, but the alignment between transceivers becomes more challenging

Engineering Contradiction:
Improvesignal propagation distanceVSAvoidalignment between transceivers
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

Alignment markers are pre-positioned on the antenna structure to indicate the directional orientation before the transceiver is deployed. This preliminary visual guidance enables users to align transceivers more easily, resolving the contradiction between directional focus and alignment ease.

Inventive Principle:
Principle #10Preliminary action

2Volume of moving object

If the antenna structure is scaled down for compact portable devices, then the device portability is improved, but the antenna gain and impedance bandwidth are reduced

Engineering Contradiction:
Improveantenna sizeVSAvoidantenna gain and impedance bandwidth
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The antenna utilizes a composite structure combining LTCC substrate with high dielectric constant materials and metallic traces. This composite approach enables the compact antenna to achieve higher gain and broader impedance bandwidth by leveraging the electromagnetic properties of the dielectric materials to concentrate and direct the electromagnetic energy efficiently within a small volume.

Inventive Principle:
Principle #40Composite materials

3Area of stationary object

If multiple dipole structures are placed close together to reduce area, then the area allocation is reduced, but the coupling between dipoles increases

Engineering Contradiction:
Improveantenna areaVSAvoidcoupling between dipoles
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

Slots are introduced into the LTCC substrate to electrically isolate and separate the multiple dipole structures. By extracting or removing the continuous dielectric material between dipoles and replacing it with slots, the harmful coupling between adjacent dipoles is reduced while maintaining the compact area allocation for multiple antenna elements.

Inventive Principle:
Principle #2Taking out (Extraction)

4Volume of moving object

If the trace width and gaps are reduced to scale the antenna, then the antenna size is reduced, but the resistive losses increase

Engineering Contradiction:
Improveantenna sizeVSAvoidresistive losses
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The antenna design changes the physical parameters of the conductive traces, including width, gap dimensions, and trace geometry, to optimize the balance between miniaturization and resistive losses. By carefully adjusting these parameters and using appropriate trace layouts, the antenna achieves compact size while minimizing skin effect losses and maintaining efficient current distribution.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves high gain (up to 10 dB) and reduces coupling, enabling efficient communication over a wider range while facilitating alignment through visual and audio feedback, enhancing communication reliability in portable devices.

Implementation Method 1

The use of a microstrip fed dipole structure on a LTCC substrate with a high dielectric constant, along with strategic placement and the introduction of slots to reduce coupling between dipole structures, enhances antenna gain and directionality

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

The antenna is a transducer that converts incoming electromagnetic energy from free space into electrical signals on the receive side of the transceiver or converts electrical signals into electromagnetic energy for transfer into free space

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS9478873B2Method and apparatus for the alignment of a 60 GHz endfire antenna
Publication Date: 2016.10.25 TENSORCOM INC
  • US9478873B2 patent drawing
  • US9478873B2 patent drawing
  • US9478873B2 patent drawing

AI summary

A portable unit with an endfire antenna and operating at 60 GHz makes an optimum communication channel with an endfire antenna in an array of antennas distributed over the area of a ceiling. The portable unit is pointed towards the ceiling and the system controlling the ceiling units selects and adjusts the positioning of an endfire antenna mounted on a 3-D adjustable rotatable unit. Several transceivers can be mounted together, offset from one another, to provide a wide coverage in both azimuth direction and elevation direction. These units can be rigidly mounted as an array in a ceiling, apparatus. The system controlling the ceiling array selects one of the transceivers in one of the units to make the optimum communication channel to the portable unit. The system includes the integration of power management features by switching between Wi-Fi in favor of the 60 GHz channel.