A dust control substances-solution and how it is to be applied

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Solution Overview

Problem

Existing dust control methods for unpaved roads, particularly those near populated areas and mining sites, are ineffective in reducing PM-10 particle dispersion, require frequent water application, and can lead to environmental contamination, while existing technologies are costly and not environmentally friendly.

Innovation Solution

A dust control substances-solution (DCSS) composed of treated soft wood particles and specific chemical substances, including hydrophilic and hydrophobic components, forms a durable, non-toxic layer that aggregates dust particles, reducing water consumption and maintaining humidity to prevent dust dispersion, using a mixture of glycerin, propylene glycol, borate substances, and nano-particles liquid silicon dioxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If water is used as a dust suppressant, then dust particles are bound and dust dispersion is reduced, but frequent application is required which increases labor and equipment costs

Engineering Contradiction:
Improvedust dispersionVSAvoidmaintenance frequency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The invention uses a composite material consisting of wood particles (3-10mm) combined with binding agents (clay, cement, or asphalt emulsion) to create a dust control layer. This composite structure provides both dust suppression capability and prolonged durability, eliminating the need for frequent reapplication while maintaining effective dust particle binding.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the physical parameters of the dust control solution by using larger wood particles (3-10mm) instead of fine particles, and combining them with binding agents to create a structurally stable layer. This parameter change transforms the temporary moisture-based dust control into a long-lasting structural solution that resists wind erosion and requires minimal maintenance.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If chloride-based dust control solutions are used, then dust suppression is effective and materials are inexpensive, but environmental contamination occurs

Engineering Contradiction:
Improvedust suppressionVSAvoidenvironmental contamination
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The invention replaces expensive, environmentally harmful dust control materials (bitumen emulsions, resins) with a cheaper, environmentally benign alternative: wood particles combined with natural binding agents like clay or cement. While individual wood particles are inexpensive and readily available, their composite structure provides lasting dust control without the environmental contamination associated with chemical-based solutions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention converts potentially harmful fine wood dust into beneficial dust control material by using larger wood particles (3-10mm) that suppress dust rather than contribute to it. The binding agents bind these particles into a stable structure that controls dust emission while remaining environmentally friendly, transforming what could be a pollution source into an environmental protection solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If bitumen emulsions and resins are used for dust control, then dust suppression is effective, but expensive infrastructure preparation is required

Engineering Contradiction:
Improvedust suppressionVSAvoidinfrastructure preparation
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The invention replaces expensive dust control materials requiring complex infrastructure (bitumen emulsions, resins) with inexpensive wood particles (3-10mm) and simple binding agents (clay, cement, or asphalt emulsion). This substitution eliminates the need for expensive infrastructure preparation while maintaining effective dust suppression through the composite wood particle layer.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The DCSS effectively reduces PM-10 particle dispersion, minimizes water usage, and maintains dust suppression for an extended period, even in arid conditions, while being environmentally friendly and requiring less maintenance compared to traditional methods.

Implementation Method 1

forms a non-toxic, environment friendly soft wood-particles layer that covers the dust on the soil surface, preventing it from dispersing into the environment

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The DCSS is composed of various chemical substances and includes treated soft wood particles... composed of glycerin, propylene glycol, borate substances, and nano-particles liquid silicon dioxide

Methodology Applied
Scientific EffectHydrophile: Hydrophile

Implementation Method 3

The DCSS is composed of various chemical substances and includes treated soft wood particles... composed of glycerin, propylene glycol, borate substances, and nano-particles liquid silicon dioxide

Methodology Applied
Scientific EffectHydrophobe: Hydrophobe

Data Source

PatentUS20230407158A1A dust control substances-solution and how it is to be applied
Publication Date: 2023.12.21 NANO Z COATING LTD
  • US20230407158A1 patent drawing

AI summary

The invention is a dust control substances-solution (DCSS). The invention discloses the substances the DCSS is made of, how they are to be mixed and how the DCSS is to be applied. The DCSS is based on treated soft wood particles and substances that form a layer oved dust covered surfaces. The layer “traps” water that is applied to the surface, thus, maintaining the dust in aggregates and prevents its raising to the air.