A heat pump system

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Solution Overview

Problem

Air-source heat pump systems experience a significant drop in heating capacity and coefficient of performance (COP) as ambient external air temperature falls, and they require defrosting methods that consume electrical power without providing heat to the building, leading to reduced efficiency and the need for backup heating sources.

Innovation Solution

A heat pump system that directs residual thermal energy from the condenser to defrost the evaporator while using stored thermal energy from a thermal energy storage means to maintain heating to the building during defrosting, eliminating the need for backup heaters and improving COP.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional defrosting methods (reverse cycling, hot-gas bypass, or electrical heating) are used, then the evaporator can be defrosted, but electrical power is consumed without providing heat to the building, reducing overall system efficiency and COP

Engineering Contradiction:
Improveevaporator defrosting capabilityVSAvoidelectrical power consumption without heat output
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system uses itself to defrost the evaporator by redirecting hot refrigerant gas from the compressor directly to the evaporator through a bypass conduit, eliminating the need for external electrical heating or reverse cycling. The hot gas from the compressor provides the necessary heat to melt frost and ice on the evaporator coils.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A bypass conduit acts as an intermediary pathway, allowing hot refrigerant gas to travel directly from the compressor to the evaporator without passing through the condenser and expansion device. This intermediary channel enables the defrosting function while maintaining continuous heating operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If reverse cycling method is used to defrost evaporator, then ice is melted, but heat is extracted from the condenser causing reduction in building interior temperature and requiring backup heating

Engineering Contradiction:
Improveevaporator defrosting capabilityVSAvoidbuilding interior temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The bypass conduit serves as an intermediary that allows hot refrigerant gas to reach the evaporator directly from the compressor, bypassing the condenser. This prevents heat extraction from the condenser and maintains building interior temperature while still achieving evaporator defrosting.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The defrosting function is extracted from the main refrigeration cycle by creating a separate bypass pathway. This allows the defrosting operation to occur independently without disrupting the normal heating function through the condenser.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If hot-gas bypass method is used to defrost evaporator, then ice is melted, but none of the heat is supplied to the building's central heating system, reducing overall COP

Engineering Contradiction:
Improveevaporator defrosting capabilityVSAvoidheat energy not supplied to building
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system maintains multi-functionality by allowing the refrigerant circuit to simultaneously perform both heating (through the condenser) and defrosting (through the bypass conduit to the evaporator). The compressor's hot gas serves dual purposes: maintaining heating operation and defrosting the evaporator.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bypass conduit enables continuous useful action by allowing hot refrigerant gas to continuously flow to the evaporator for defrosting while the main circuit continues to provide heating to the building. This eliminates interruptions in heat supply during defrosting operations.

Inventive Principle:
Principle #20Continuity of useful action

4Reliability

If electrical heater is used to defrost evaporator, then frost and ice are melted, but additional electrical power is consumed and ASHP unit must be switched off interrupting heat supply

Engineering Contradiction:
Improveevaporator defrosting capabilityVSAvoidheat supply continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system uses its own compressor-generated hot refrigerant gas to defrost the evaporator, eliminating the need for external electrical heaters. This self-service approach maintains system operation and heat supply continuity during defrosting.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The bypass conduit enables continuous heat supply to the building during defrosting operations. The ASHP unit remains operational throughout the defrosting process, with the compressor continuously providing both heating and defrosting functions simultaneously.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for continuous heating during defrosting, enhancing the system's efficiency and reducing operating costs by maintaining heat supply and increasing the coefficient of performance (COP) of the heat pump system.

Implementation Method 1

directing stored thermal energy from a thermal energy storage means to the condenser in order to heat the interior of a building during the defrosting operation

Methodology Applied
Scientific EffectThermal energy transfer: Heat Exchanger

Implementation Method 2

direct residual thermal energy from a condenser to defrost an evaporator

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

melt the ice that has accumulated in the evaporator

Methodology Applied
Scientific EffectPhase change: Melting

Implementation Method 4

vaporised refrigerant being compressed to form a hot vapour

Methodology Applied
Scientific EffectCompression heating: Compression

Implementation Method 5

The flow of liquid refrigerant then proceeds to the expansion valve where it expands, thereby reducing pressure and temperature

Methodology Applied
Scientific EffectPressure reduction cooling: Depressurisation

Data Source

PatentUS20230366599A1A heat pump system
Publication Date: 2023.11.16 THE UNIV COURT OF THE UNIV OF GLASGOW
  • US20230366599A1 patent drawing
  • US20230366599A1 patent drawing
  • US20230366599A1 patent drawing

AI summary

A heat pump system for controlling the internal temperature of a building. The system comprises a compressor, a first heat exchanger, an expansion device and a second heat exchanger which are fluidly coupled together by a flow of refrigerant to define a refrigerant circuit, and a thermal energy storage means which is thermally couplable to the refrigerant circuit to exchange thermal energy with the refrigerant. The heat pump system is configured to be operable in a normal heating mode and in a defrosting mode. In the normal heating mode, thermal energy is transferred from the second heat exchanger into the refrigerant and transferred from the refrigerant by the first heat exchanger to heat the building. In the defrosting mode thermal energy is transferred from the thermal energy storage means into the refrigerant and transferred from the refrigerant by the first heat exchanger to heat the building and by the second heat exchanger to defrost the second heat exchanger. The heat pump system comprises a switching assembly which is configured to switch between the normal heating and defrosting modes, and wherein the switching assembly is configured, when operating the heat pump system in the defrosting mode, to direct refrigerant exiting the first heat exchanger to flow through the second heat exchanger to cause residual heat in the refrigerant to defrost the second heat exchanger.