Elastically Deformable A-Pillar Cover for Aerodynamic Rain Gutter

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Solution Overview

Problem

Existing vehicle designs face a challenge in maintaining a smooth, aerodynamic exterior surface during dry weather conditions while also providing functional gutter channels to prevent rain from reaching side windows during rainy weather, as known gutter channels disrupt the aerodynamic shape.

Innovation Solution

An A-pillar surface with a cover that can elastically deform between an inflated and deflated position, forming a gutter surface to collect rainwater and separate airflow when needed, and re-attaching airflow when dry, maintaining aerodynamic continuity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If known gutter channels are formed from static incongruities in paneling to catch and guide rain water, then rain prevention function is improved, but aerodynamic performance deteriorates due to disruption of smooth exterior surface

Engineering Contradiction:
Improverain prevention functionVSAvoidaerodynamic shape
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The gutter channel is designed as a movable component that can dynamically change its configuration between a deployed state (when rain is detected) and a retracted state (when dry). This allows the system to adapt to different environmental conditions, maintaining aerodynamic shape during dry periods while providing rain protection when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the physical state and position of the gutter channel based on detected conditions. When rain is detected, the gutter channel transitions to a deployed position with specific geometric parameters to effectively channel water. When dry, it transitions to a retracted position with different parameters that minimize disruption to the vehicle's aerodynamic profile.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If static incongruities are used to form gutter channels, then rain water collection capability is improved, but exterior surface smoothness deteriorates

Engineering Contradiction:
Improverain water collection capabilityVSAvoidexterior surface smoothness
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The gutter channel employs a movable design that can extend into the exterior surface area only when rain water collection is required. During dry conditions, the channel retracts to maintain a smooth exterior surface, thereby eliminating the permanent disruption to surface area smoothness while preserving rain water collection capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gutter channel function is extracted as a separate, movable component that can be deployed only when necessary. This allows the rain water collection capability to be taken out from the permanent exterior surface structure, enabling the surface to remain smooth during dry periods while still providing functional rain protection when rain is detected.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for improved aerodynamics during dry conditions and effective rain management during wet conditions, ensuring both performance and functionality without compromising the vehicle's exterior smoothness.

Implementation Method 1

the cover being elastically deformable between an inflated position and a deflated position

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11453443B2A-pillar surface of a vehicle
Publication Date: 2022.09.27 HONDA MOTOR CO LTD
  • US11453443B2 patent drawing
  • US11453443B2 patent drawing
  • US11453443B2 patent drawing

AI summary

An A-pillar surface of a vehicle, the A-pillar surface includes a cover disposed over an A-pillar such that the cover at least partially forms an exterior surface of the vehicle and defines an airflow path along the exterior surface of the vehicle at a location that is interposed between and separates a windshield and a side window of the vehicle, where the airflow path flows along the windshield toward the side window, over the cover. The cover forms a gutter surface disposed along the windshield and recessed from the airflow path into the exterior surface of the vehicle such that the gutter surface is configured to separate the airflow path from the exterior surface of the vehicle and collect liquid traveling with the airflow path from the windshield to the side window. The cover forms a flow re-attachment surface disposed along the side window to partially define the airflow path.