Microchip Capillary Electrophoresis for AAV Capsid Ratio Analysis

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Solution Overview

Problem

Existing methods for characterizing adeno-associated virus (AAV) capsid proteins are low throughput, labor-intensive, and provide poor quantitative data, making it difficult to accurately determine the critical ratios of viral proteins necessary for product quality and consistency.

Innovation Solution

A method using microchip capillary electrophoresis in combination with lysine-conjugation fluorescent dyes to denature and label capsid proteins, allowing for rapid, reliable, and sensitive determination of protein ratios, including normalization based on lysine contents and migration time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional methods (SDS-PAGE, Western blotting, mass spectrometry) are used to characterize AAV capsid proteins, then detailed protein analysis can be achieved, but the process is low throughput and labor-intensive

Engineering Contradiction:
Improveprotein ratio determinationVSAvoidthroughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces manual mechanical operations (gel electrophoresis, Western blotting, mass spectrometry) with an automated microfluidic chip-based capillary electrophoresis system. The microfluidic chip integrates sample loading, separation, and detection functions, enabling high-throughput automated analysis of AAV capsid protein ratios without manual intervention for each step.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs fluorescent dyes that bind to capsid proteins with different binding affinities and fluorescence intensities. By optimizing dye concentration, binding conditions, and detection parameters, the system achieves accurate quantification of multiple protein ratios simultaneously, resolving the contradiction between precision and throughput.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If conventional methods are used to determine capsid protein ratios, then quantitative data can be obtained, but the process is labor-intensive and time-consuming

Engineering Contradiction:
Improvequantitative accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent combines multiple analysis functions (separation, staining, and detection of multiple protein ratios) into a single integrated microfluidic chip assay. This allows simultaneous determination of VP1/VP2, VP1/VP3, and VP2/VP3 ratios in one continuous process, eliminating the need for separate experiments and significantly reducing total analysis time while maintaining quantitative accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The capillary electrophoresis system performs continuous separation and detection of capsid proteins as they migrate through the microfluidic chip. The fluorescent detection occurs continuously during the migration process, eliminating idle time between separation and detection steps, thereby reducing overall analysis time while preserving measurement precision.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If conventional characterization methods are used, then protein analysis can be performed, but the process provides poor quantitative data

Engineering Contradiction:
Improvedata reliabilityVSAvoidquantitative data quality
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent uses fluorescent dyes that produce distinct fluorescence signals when bound to different capsid proteins. The fluorescence intensity is directly proportional to the amount of protein present, providing reliable quantitative data. By selecting dyes with appropriate excitation and emission wavelengths, the system achieves high signal-to-noise ratios and accurate quantification of protein ratios.

Inventive Principle:
Principle #32Color changes

4Manufacturing precision

If traditional protein separation methods are used, then capsid proteins can be separated, but the process is not high throughput

Engineering Contradiction:
Improveseparation resolutionVSAvoidthroughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent replaces traditional large-scale gel electrophoresis equipment with miniaturized capillary electrophoresis in a microfluidic chip. The capillary format provides high separation resolution due to efficient heat dissipation and reduced Joule heating, while the microfluidic integration enables parallel processing of multiple samples, achieving both high resolution and high throughput simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides rapid, reliable, and high-throughput characterization of AAV capsid proteins, ensuring product quality and consistency by accurately determining the stoichiometric ratios of VP1, VP2, and VP3, which is critical for AAV infectivity and stability.

Implementation Method 1

labelling the denatured two or more proteins with a lysine-conjugation dye

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

lysine-conjugation dye

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 3

generating a separation profile of the denatured/labelled two or more proteins using microchip capillary electrophoresis

Methodology Applied
Scientific EffectCapillary Electrophoresis: Capillary Electrophoresis

Implementation Method 4

microchip capillary electrophoresis

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Implementation Method 5

denaturing two or more proteins in a sample in a denaturation solution at a temperature of at least about 60° C.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20250306029A1Characterization of adeno-associated virus using microchip capillary electrophoresis
Publication Date: 2025.10.02 REGENERON PHARMACEUTICALS INC
  • US20250306029A1 patent drawing
  • US20250306029A1 patent drawing
  • US20250306029A1 patent drawing

AI summary

Methods and systems for identifying capsid viral proteins in a sample containing viral vectors are provided, including determining the ratio of the capsid viral proteins of adeno-associated virus. The methods and systems comprise denaturing the capsid viral proteins in the sample, labelling the denatured capsid viral proteins with a lysine-conjugation dye, generating a separation profile of the denatured/labelled capsid viral proteins using microchip capillary electrophoresis, quantifying levels of the capsid viral proteins based on the separation profile, determining a quantification ratio of the capsid viral proteins based on the separation profile, and normalizing the quantification ratio based on lysine contents of the capsid viral proteins.