Four-Stage Aberration Corrector for Sixth-Order Error Cancellation

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Solution Overview

Problem

Current aberration correctors for electron microscopes, such as two-stage and three-stage three-fold-field type Cs correctors, struggle to fully correct sixth-order three-lobe aberrations and six-fold astigmatism, which limit the resolution and accuracy of imaging.

Innovation Solution

A four-stage multipole aberration corrector system with transfer lens systems is implemented, where each multipole generates a three-fold symmetric field, allowing for the cancellation of sixth-order three-lobe aberrations and six-fold astigmatism by adjusting the intensity and orientation of astigmatisms across the system, including those generated by transfer lens systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a two-stage three-fold-field type Cs corrector is used, then spherical aberration is corrected, but sixth-order three-lobe aberration remains uncorrected and limits the aberration-corrected range

Engineering Contradiction:
Improveaberration correction accuracyVSAvoidcorrector stage configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The corrector is divided into four separate multipole elements (first, second, third, and fourth multipoles) arranged in sequence along the optical axis. Each multipole generates a three-fold symmetric field with specific aberration characteristics. By segmenting the correction function across multiple elements rather than using a compact two-stage design, the system can independently control and cancel different types of high-order aberrations including the sixth-order three-lobe aberration that limited previous designs.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If multiple multipoles are arranged to cancel three-fold astigmatisms, then spherical aberration is corrected, but the system becomes complex with multiple transfer lens systems

Engineering Contradiction:
Improvespherical aberration correctionVSAvoidtransfer lens system configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each of the four multipole elements serves multiple functions: they generate three-fold symmetric fields for spherical aberration correction, produce controllable three-fold astigmatisms for cancellation, and create six-fold astigmatism components. The transfer lens systems between multipoles not only transport the beam but also contribute to six-fold astigmatism generation that is utilized for correction. This multi-functionality reduces the need for additional dedicated correction elements, managing system complexity while achieving comprehensive aberration correction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively corrects spherical aberrations, six-fold astigmatism, and sixth-order three-lobe aberrations, significantly improving the resolution and accuracy of electron microscope images by achieving a balanced cancellation of aberrations across the optical axis.

Implementation Method 1

each of the first multipole, the second multipole, the third multipole, and the fourth multipole generating a three-fold symmetric field

Methodology Applied
Scientific EffectElectromagnetic field: Electric Field

Implementation Method 2

a positive spherical aberration of an objective lens is corrected by a negative spherical aberration created by the hexapoles

Methodology Applied
Scientific EffectSpherical aberration correction:

Implementation Method 3

sixth-order three-lobe aberration generated in the first multipole and the second multipole and sixth-order three-lobe aberration generated in the third multipole and the fourth multipole are arranged to cancel each other out

Methodology Applied
Scientific EffectAstigmatism cancellation:

Data Source

PatentEP3547348B1Aberration corrector and charged particle beam device
Publication Date: 2024.01.10 JEOL LTD
  • EP3547348B1 patent drawingFigure 1
  • EP3547348B1 patent drawingFigure 2~3
  • EP3547348B1 patent drawingFigure 4

AI summary

An aberration corrector (100) includes: a first multipole (110), a second multipole (120), a third multipole (130), and a fourth multipole (140) arranged along an optical axis A; a first transfer lens system (150) arranged between the first multipole (110) and the second multipole (120); a second transfer lens system (160) arranged between the second multipole (120) and the third multipole (130); and a third transfer lens system (170) arranged between the third multipole (130) and the fourth multipole (140), wherein each of the first multipole (110), the second multipole (120), the third multipole (130), and the fourth multipole (140) generates a three-fold symmetric field.