Microwave Ablation Needle Head With Cooling Channels for Shape Control

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Solution Overview

Problem

Existing microwave ablation needles face uncontrollable ablation areas due to induced currents from the outer conductor of the coaxial cable, leading to non-ideal ellipsoid shapes.

Innovation Solution

A microwave ablation needle head with a sleeve structure comprising an outer tube, cooling tube, and coaxial cable, which forms cooling flow channels to consume induced currents and dissipate heat through cooling liquid, ensuring a more controlled and spherical ablation shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the outer conductor of the coaxial cable is used for microwave ablation, then the ablation function is achieved, but induced current forms uncontrollable ellipsoid ablation shapes

Engineering Contradiction:
Improveablation shapeVSAvoidablation control
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The outer conductor is segmented into multiple sections: a first outer conductor section, a second outer conductor section, and an isolation section between them. This segmentation prevents induced current from forming continuous ellipsoid patterns, enabling better control over ablation shape and allowing the formation of multiple spherical ablation zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful induced current effect is extracted and isolated by introducing an isolation section that specifically targets and prevents induced current formation. This separates the useful microwave ablation function from the harmful induced current effect, allowing controlled spherical ablation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Shape

If cooling flow channels are added to suppress induced current, then ablation shape control is improved, but device structure becomes more complex

Engineering Contradiction:
Improveablation shapeVSAvoidneedle structure
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The cooling flow channels are merged with the existing coaxial cable structure. The isolation section serves dual purposes: it prevents induced current formation and acts as part of the cooling system. The first and second outer conductor sections are integrated with cooling channels, combining thermal management with electromagnetic isolation in a unified structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The isolation section is designed to perform multiple functions simultaneously: it acts as an electromagnetic isolator to prevent induced current, provides structural support, and serves as a cooling channel. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses induced currents, concentrating heating in the intended area, achieving a more ideal spherical ablation shape that meets clinical needs.

Implementation Method 1

the outer conductor of the coaxial cable forms an induced current

Methodology Applied
Scientific EffectInduced current: Electromagnetic Induction

Implementation Method 2

forms cooling flow channels to consume induced currents and dissipate heat through cooling liquid

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 3

Microwave ablation uses an antenna to radiate microwaves

Methodology Applied
Scientific EffectMicrowave radiation: Microwave Radiation

Implementation Method 4

the microwaves cause the ions and polar water molecules in a tissue to rotate and vibrate, and rub against each other, to produce a thermal effect

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS12502216B2Microwave ablation needle head and microwave ablation needle
Publication Date: 2025.12.23 CANYON MEDICAL INC
  • US12502216B2 patent drawing
  • US12502216B2 patent drawing
  • US12502216B2 patent drawing

AI summary

A microwave ablation needle head and a microwave ablation needle are provided. The microwave ablation needle head comprises an outer tube, a cooling tube provided within and spaced apart from the outer tube, a coaxial cable, and an electrode. The outer tube comprises a first and a second branch tube sequentially provided from the outer tube's distal end to proximal end. The first branch tube has an end away from the second branch tube that forms the distal end of the outer tube, and is made of a ceramic material or a polymer material. A first cooling flow channel is formed between the cooling tube and the outer tube, the cooling tube is made of a polymer material, and the distal end of the cooling tube is located inside the distal end of the first branch tube, forming a mounting space in a distal end region of the cooling tube.