Microwave Ablation Probe Irrigation Cooling Structure

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Solution Overview

Problem

Microwave ablation probes face challenges in efficiently managing heat distribution during tissue ablation, leading to elongated lesions and increased mechanical strain due to limited heat exchange surface area and coolant flow rates.

Innovation Solution

The design incorporates a coaxial cable antenna with a radiating portion and a probe body featuring a heat exchange surface with increased surface area through corrugations, undulations, or ridges, allowing for enhanced cooling fluid flow and improved heat transfer via an irrigation path, which includes a liner and cannula with defined segments for fluid flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a smooth surface is used in the irrigation path, then the device complexity is reduced, but the heat exchange surface area is insufficient leading to poor cooling efficiency

Engineering Contradiction:
Improvecooling efficiencyVSAvoidsurface structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The irrigation path wall is designed with a porous structure that provides increased surface area for heat exchange between the cooling fluid and the probe components. The porous configuration allows efficient thermal transfer while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The surface area parameter of the irrigation path wall is modified by introducing porosity, transforming a smooth surface into a porous one. This parameter change significantly increases the heat exchange surface area, improving cooling efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the heat exchange surface area is increased, then the cooling efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature controlVSAvoidheat exchange structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

A porous heat exchange surface is implemented in the irrigation path wall, providing extensive surface area for thermal exchange. This approach achieves effective temperature control while keeping the structural complexity manageable through the use of a standardized porous configuration.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The heat exchange surface is extended into the third dimension through porous structures that protrude from the irrigation path wall. This dimensional expansion increases the effective surface area without requiring a proportional increase in the overall device volume or complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If the coolant flow rate is increased, then the cooling efficiency is improved, but the mechanical strain on the probe increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidmechanical strain
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The porous structure of the irrigation path wall provides multiple flow paths for the coolant, distributing the flow more evenly. This allows effective cooling at lower flow rates, reducing mechanical strain on the probe while maintaining adequate cooling efficiency.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The flow distribution parameter is improved through the porous structure, which creates multiple parallel flow paths. This parameter change allows the system to achieve effective cooling with reduced total flow rate, thereby reducing mechanical strain on the probe components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the temperature rise of the antenna and patient tissue, promoting more spherical lesions by increasing the heat transfer coefficient and reducing mechanical strain, while maintaining effective microwave energy delivery.

Implementation Method 1

at least one wall defining the irrigation path includes a heat exchange surface. The heat exchange surface has an average radius, where a surface area of the heat exchange surface is larger than a surface area of a smooth surface with a radius equal to the average radius

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

an irrigation path configured to carry cooling fluid to and from the distal portion of the probe body

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

Microwave ablation probes use an antenna, such as a monopole or dipole antenna, to radiate microwave energy into tissue for heating. Unlike radiofrequency ablation, which depends on ion movement and friction for heating, microwave ablation energy causes water molecules to rotate due to the polarity of the molecules and generates heat due to hysteresis

Methodology Applied
Scientific EffectMicrowave heating: Dielectric Heating

Data Source

PatentEP3860488B1Irrigation cooling structure for microwave ablation tissue probe
Publication Date: 2024.05.29 BOSTON SCIENTIFIC SCIMED INC
  • EP3860488B1 patent drawingFigure 1
  • EP3860488B1 patent drawingFigure 2
  • EP3860488B1 patent drawingFigure 3

AI summary

A microwave ablation probe including a probe body including a shielded portion and a radiation window that is at least partially transparent to microwave energy. The shielded portion includes a cannula, a coaxial cable within the probe body, and an antenna comprising a radiating portion for emission of microwave energy at a distal portion of the probe body, wherein the radiating portion is aligned with the radiation window. The probe body defines an irrigation path configured to carry cooling fluid to and from the distal portion of the probe body. At least one wall defining the irrigation path comprises a heat exchange surface having an average radius, wherein a surface area of the heat exchange surface is larger than a surface area of a smooth surface with a radius equal to the average radius.