Abnormal Pixel Detection Using Shifted Reference Data

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Solution Overview

Problem

Existing image forming apparatuses face issues with detecting abnormal pixels due to foreign substances on the optical path, leading to streaks and deteriorated image quality, as conventional shading correction methods may not uniformly correct pixel values.

Innovation Solution

An abnormal-pixel detecting device and method that utilize an image sensor and processor to calculate the ratio between pixel values shifted in the main scanning direction, allowing for accurate detection of abnormal pixels by comparing uniform ADF background plate data with reference member data, thereby minimizing erroneous corrections and enhancing detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional shading correction is performed using uniform reference data, then correction simplicity is maintained, but detection accuracy of abnormal pixels deteriorates due to foreign substances on optical path

Engineering Contradiction:
Improveabnormal pixel detection accuracyVSAvoidcorrection process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the reference data into multiple segments with different reference positions in the main scanning direction. Instead of using a single uniform reference, the system creates multiple reference data sets (first reference data, second reference data, etc.) each with shifted reference positions, allowing comparison across different segments to detect abnormal pixels caused by foreign substances

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimension of comparison by shifting reference positions in the main scanning direction. This creates multiple reference frames at different positional offsets, enabling the system to detect abnormalities that would be invisible in a single reference frame, thereby improving detection accuracy without requiring complex additional hardware

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If reference position is shifted to detect abnormal pixels, then detection accuracy improves, but calculation complexity increases

Engineering Contradiction:
Improveabnormal pixel detection accuracyVSAvoidcalculation process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent performs preliminary calculations by pre-comparing pixel values with reference data at multiple shifted reference positions before final abnormal pixel detection. This preliminary action creates intermediate comparison results that simplify the final detection step, as the system already has pre-processed data showing variations at different reference positions

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses multiple reference positions (excessive action) to ensure comprehensive coverage of potential abnormal pixel locations. By comparing against more reference positions than the minimum single reference, the system guarantees detection of abnormal pixels regardless of their position, with the trade-off being manageable calculation complexity through systematic comparison

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If foreign substance detection is performed on white reference plate, then image quality is improved, but detection reliability deteriorates when foreign substance is on optical path

Engineering Contradiction:
Improvedetection reliabilityVSAvoidforeign substance interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary comparison mechanism where pixel values are compared against multiple reference data sets with different reference positions. This intermediary comparison process acts as a mediator that can identify whether variations are due to foreign substances on the optical path or legitimate image features, thereby maintaining detection reliability even when foreign substances are present

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the reference data into multiple portions with different reference positions in the main scanning direction. By dividing the reference into multiple segments rather than using a single unified reference, the system can identify which segment is affected by foreign substances and exclude it from final correction, maintaining overall detection reliability

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11546535B2Abnormal-pixel detecting device, image forming apparatus, and method of detecting abnormal pixel
Publication Date: 2023.01.03 RICOH CO LTD
  • US11546535B2 patent drawing
  • US11546535B2 patent drawing
  • US11546535B2 patent drawing

AI summary

An abnormal-pixel detecting device includes an image sensor and an image processor. The image sensor is configured to capture an image of a subject. The image processor is configured to calculate: a ratio between a first plurality of pixel values captured by the image sensor and a second plurality of pixel values whose reference position is shifted relative to the first plurality of pixel values in a main scanning direction to obtain a third plurality of pixel values; and detect an abnormal pixel in the third plurality of pixel values.