Abrasive Sample Preparation for Planar Laser Ablation Analysis

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Solution Overview

Problem

Laser ablation systems face challenges in analyzing nonplanar solid samples due to surface irregularities and inhomogeneities, leading to inefficient data collection and increased operational costs, as existing sample preparation methods can be time-consuming, damaging, and prone to contamination.

Innovation Solution

An abrasive sampling system with a planar abrasive substrate is used to remove and hold sample portions, allowing for rapid preparation of representative, homogeneous, and planarized samples, which can be directly ablated for compositional analysis, facilitating high-throughput applications by ensuring consistent sample positioning and minimizing contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional sample preparation methods are used for nonplanar solid samples, then sample analysis can be performed, but the process is time-consuming and prone to contamination

Engineering Contradiction:
Improvesample preparation speedVSAvoidsample preparation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The invention extracts only the necessary sample portions directly from the nonplanar solid sample onto the abrasive substrate, eliminating the need for extensive traditional preparation steps such as mounting, polishing, and handling. This direct extraction approach significantly reduces preparation time while maintaining sample integrity and minimizing contamination risks.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The abrasive substrate is pre-configured with abrasive particles and texturized surfaces before sample preparation begins. This preliminary setup allows for immediate sample portion removal and holding without requiring intermediate preparation steps, thereby accelerating the overall process while ensuring consistent sample positioning from the outset.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If traditional sample preparation methods are used, then samples can be analyzed, but surface irregularities and inhomogeneities lead to inefficient data collection

Engineering Contradiction:
Improvecompositional analysis accuracyVSAvoiddata collection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The abrasive substrate incorporates localized texturized surfaces and strategically positioned abrasive particles that create uniform sample portion distribution across the substrate surface. This local quality enhancement ensures that each sample portion is consistently prepared with appropriate surface characteristics, eliminating inhomogeneities and improving both measurement precision and data collection efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention achieves homogeneous sample preparation by using the abrasive substrate to remove and redistribute sample material uniformly across the substrate surface. The texturized surface and abrasive particles work together to create consistent sample portions with uniform composition and surface properties, eliminating the surface irregularities and inhomogeneities that plague traditional methods.

Inventive Principle:
Principle #33Homogeneity

3Ease of operation

If nonplanar samples are directly analyzed without preparation, then analysis can proceed, but surface irregularities cause inconsistent sample positioning

Engineering Contradiction:
Improvesample positioning consistencyVSAvoidsample preparation system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention segments the sample preparation function into distinct components on the abrasive substrate: abrasive particles for material removal, texturized surfaces for sample portion holding, and planarized regions for consistent positioning. This segmentation allows each component to perform its specific function optimally, achieving ease of operation through consistent sample positioning while managing device complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The abrasive substrate serves multiple functions simultaneously: it acts as an abrasive surface for removing sample material, a holding surface for retaining sample portions through texturization, and a positioning platform for ensuring consistent sample orientation. This multi-functionality consolidates several preparation steps into a single device, improving ease of operation without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and accurate compositional analysis of solid samples by providing a representative, planarized sample surface for laser ablation, reducing analysis time and operational costs while maintaining sample integrity.

Implementation Method 1

an abrasive substrate including a plurality of abrasive particles configured to remove portions of a solid sample and hold the portions of the solid sample on the abrasive substrate between the abrasive particles

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 2

a texturized surface configured to hold the portions of the solid sample on the texturized surface

Methodology Applied
Scientific EffectSurface adhesion: Adsorption

Implementation Method 3

ablating the portions of the solid sample held by the abrasive sampling system with the laser ablation system

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Data Source

PatentUS11879850B2Abrasive sampling system and method for representative, homogeneous, and planarized preparation of solid samples for laser ablation
Publication Date: 2024.01.23 ELEMENTAL SCI
  • US11879850B2 patent drawing
  • US11879850B2 patent drawing
  • US11879850B2 patent drawing

AI summary

Systems and methods are described for providing a representative, homogeneous, and planarized target for solid sample laser ablation. A method embodiment includes, but is not limited to, removing portions of a solid sample with an abrasive sampling system, the abrasive sampling system including at least one of a plurality of abrasive particles configured to hold the portions of the solid sample on an abrasive substrate between the abrasive particles or a texturized surface configured to hold the portions of the solid sample on the texturized surface; transferring the abrasive sampling system holding the portions of the solid sample to a laser ablation system; and ablating the portions of the solid sample held by the abrasive sampling system with the laser ablation system.