Absolute Position Encoder Using Temporal Multiplexing

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Solution Overview

Problem

Existing absolute position encoders require multiple parallel scale tracks and consume more power, while seeking a more compact design with stronger position signals and a larger gap between the scale and readhead.

Innovation Solution

An absolute electromagnetic position encoder with a readhead featuring a spatially modulated signal coupling configuration, including a field generator and detector, and a processor that utilizes both passive and active signal patterns to generate spatially periodic signals, allowing for a compact single scale track configuration, stronger signals, and lower power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple parallel scale tracks are used to determine absolute position, then measurement precision is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improveabsolute position determination accuracyVSAvoidnumber of parallel scale tracks
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from using multiple parallel scale tracks (spatial dimension) to using a single scale track with temporal signal cycling (time dimension). The readhead processor generates multiple signal cycles (first cycle, second cycle, third cycle) with different excitations and measurements taken at different times, effectively moving the problem from spatial multiplexing to temporal multiplexing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs periodic signal cycles where the readhead processor repeatedly excites the scale track with different patterns (first excitation, second excitation, third excitation) and measures responses at regular intervals. This periodic action allows the system to extract multiple position signals from a single scale track over time, replacing the need for multiple simultaneous tracks.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If multiple parallel scale tracks are used to determine absolute position, then measurement precision is improved, but power consumption increases

Engineering Contradiction:
Improveabsolute position determination accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system uses periodic signal cycles where only one scale track is actively excited at any given time. The readhead processor sequentially generates first, second, and third signal cycles with different excitations, measuring responses at different times. This time-multiplexed approach ensures that power-consuming excitations are distributed over time rather than occurring simultaneously, reducing peak and average power consumption compared to multiple continuously active tracks.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically switches between different excitation patterns and measurement modes across multiple signal cycles. The readhead processor adapts its operation by generating different types of excitations (first excitation, second excitation, third excitation) and selecting appropriate measurement sequences, allowing optimal power management while maintaining measurement precision through intelligent temporal sequencing.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a compact single scale track configuration is used, then device complexity is reduced, but signal strength decreases

Engineering Contradiction:
Improvescale track configurationVSAvoidposition signal strength
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent compensates for reduced signal strength from a single scale track by employing multiple periodic signal cycles with different excitations. The readhead processor generates first, second, and third signal cycles, each with specific excitations and measurements. By accumulating and processing signals from multiple cycles, the system enhances the effective signal strength and improves position determination accuracy despite using only one scale track.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous position measurement capability through overlapping signal cycles. The first, second, and third signal cycles are designed to provide continuous position information, with measurements taken at different times but contributing to the overall position determination. This continuous action ensures that signal strength is maintained through temporal integration rather than spatial redundancy.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a more compact design with stronger position signals and reduced power consumption, while maintaining high accuracy in determining absolute positions.

Implementation Method 1

a field generator configured to generate a magnetic field and a field detector configured to detect the magnetic field

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

a periodic pattern of signal modulating elements distributed periodically at a first wavelength along the measuring axis and configured to modulate a field coupling between the field generator and the field detector

Methodology Applied
Scientific EffectMagnetic Field Modulation: Magnetic Field

Implementation Method 3

an active signal pattern comprising a spatially modulated signal generating element configured to generate a corresponding spatially modulated magnetic field that couples to the readhead

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS9778072B1Absolute electromagnetic position encoder
Publication Date: 2017.10.03 MITUTOYO CORP
  • US9778072B1 patent drawing
  • US9778072B1 patent drawing
  • US9778072B1 patent drawing

AI summary

An absolute electromagnetic position encoder comprises a readhead and an absolute scale. The readhead comprises a spatially modulated signal coupling configuration and a readhead processor. The absolute scale comprises a passive signal pattern, an active signal pattern and a timing and activation circuit connected to the active signal pattern. During a first signal generating cycle, the readhead processor is configured to provide first cycle spatially periodic signals and the timing and activation circuit is configured to receive and store energy. During a second signal generating cycle, the timing and activation circuit is configured to drive the active signal pattern and the readhead processor is configured to provide at least one corresponding second cycle signal. The readhead processor is configured to determine an absolute position of the readhead relative to the absolute scale based on at least the second cycle signal and the first cycle spatially periodic signals.