Absorbent Article Non-Elastomeric Region Bunching

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Solution Overview

Problem

Absorbent garment-like articles often suffer from bulkiness, poor fit, and visibility issues due to bunched absorbent material, leading to discomfort and stigma for users, especially those with incontinence, as existing designs can feel bulky, ill-fitting, and visible under clothing.

Innovation Solution

The absorbent article features a design with a front and back region having elastic panels and an absorbent core positioned to minimize bulkiness, with non-elastomeric regions strategically placed to prevent bunching, ensuring a snug fit and reduced visibility under clothing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If elastic materials are positioned over and around the absorbent material to improve fit, then the garment fit is improved, but the absorbent material bunches up creating bulkiness and visibility issues

Engineering Contradiction:
Improvegarment fitVSAvoidbulkiness of absorbent material
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The elastic material is segmented into two functional zones: an elastomeric region that provides stretch and fit, and a non-elastomeric region that acts as a neutral zone to prevent bunching. This segmentation allows different portions of the elastic material to perform different functions, resolving the contradiction between fit and bulkiness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic material exhibits local quality variations with distinct elastomeric and non-elastomeric regions. The elastomeric region provides stretch for fit, while the non-elastomeric region provides a stable, non-bunching zone. This local differentiation allows the material to simultaneously achieve both good fit and reduced bulkiness.

Inventive Principle:
Principle #3Local quality

2Reliability

If the absorbent material is positioned to provide coverage, then protection is improved, but the garment becomes more visible under clothing

Engineering Contradiction:
Improveprotection from leakageVSAvoidvisibility under clothing
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The absorbent article is segmented into functional regions with the non-elastomeric region of the elastic material serving as a thin, flat neutral zone that reduces overall bulkiness and visibility, while other regions maintain adequate coverage for protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the absorbent article have different properties: the non-elastomeric region provides a thin, discreet profile, while the elastomeric and absorbent regions provide protection. This local quality differentiation resolves the contradiction between protection and visibility.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the elastic material is made fully elastomeric to enhance stretch and fit, then the garment conforms better to the body, but the absorbent material bunches up excessively

Engineering Contradiction:
Improveconformity to bodyVSAvoidbunching of absorbent material
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The elastic material is divided into elastomeric and non-elastomeric regions, where the non-elastomeric region acts as a buffer zone that prevents excessive bunching while the elastomeric region provides the necessary stretch for conformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic material has local quality variations with elastomeric regions providing stretch for conformity and non-elastomeric regions providing stability to prevent bunching. This local differentiation resolves the contradiction between conformity and shape maintenance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances fit and discretion by minimizing bulk and visibility, providing improved comfort and reduced leakage risks, addressing the stigma associated with incontinence products.

Implementation Method 1

a first elastic material positioned between a first nonwoven material and a second nonwoven material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20220370259A1Absorbent article
Publication Date: 2022.11.24 KIMBERLY CLARK WORLDWIDE INC
  • US20220370259A1 patent drawing
  • US20220370259A1 patent drawing
  • US20220370259A1 patent drawing

AI summary

An absorbent article, such as, a garment-like absorbent article, can have a front region, a back region, and a crotch region extending between and interconnecting the front region and the back region. Each of the front region and the back region can have an elastic material. The absorbent article can have an absorbent core wherein a portion of the absorbent core can be located in the crotch region, a portion of the absorbent core can be located in a portion of the front region, and a portion of the absorbent core can be located in a portion of the back region. Within each of the front region and the back region, an overlapping region can exist where the absorbent core is in an overlapping configuration with the elastic material within the front region and the back region.