Non-Woven Elastomer Wrap for Absorbent Article Disposal Roll Retention

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Solution Overview

Problem

Existing absorbent articles face challenges in maintaining a rolled-up state during disposal due to insufficient fixation, particularly when using flexible materials for the exterior body, leading to potential exposure of the absorbing pad.

Innovation Solution

A post-treatment material comprising a non-woven fabric layer with a density of 15 kg/m3 to 120 kg/m3 and a resin layer with an elastomer layer, bonded via ultrasonic or thermal welding, providing a band shape with foldable structures for effective fixation and holding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a flexible material is used for the exterior body to ensure satisfactory touch, then the touch quality is improved, but the fixation capability of the absorbent article in a rolled-up state deteriorates

Engineering Contradiction:
Improvetouch qualityVSAvoidfixation capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The post-treatment material is divided into distinct functional layers: a non-woven fabric layer providing flexibility and touch quality, and a resin layer providing fixation capability. This segmentation allows each layer to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining non-woven fabric and resin materials with different properties. The non-woven fabric ensures satisfactory touch while the resin layer provides the necessary fixation strength, resolving the contradiction between softness and fixation capability.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If a flexible material is used for the exterior body to maintain softness, then the comfort is improved, but the fixation strength of the post-treatment tape deteriorates

Engineering Contradiction:
ImprovecomfortVSAvoidfixation strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The post-treatment material is divided into distinct functional layers: a non-woven fabric layer providing flexibility and comfort, and a resin layer providing fixation capability. This segmentation allows each layer to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining non-woven fabric and resin materials with different properties. The non-woven fabric ensures satisfactory touch while the resin layer provides the necessary fixation strength, resolving the contradiction between softness and fixation capability.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If the post-treatment tape itself is made soft to ensure satisfactory touch, then the touch quality is improved, but the fixation capability of the tape to the exterior body deteriorates

Engineering Contradiction:
Improvetouch qualityVSAvoidfixation capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The post-treatment material is divided into distinct functional layers: a non-woven fabric layer providing flexibility and touch quality, and a resin layer providing fixation capability. This segmentation allows each layer to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining non-woven fabric and resin materials with different properties. The non-woven fabric ensures satisfactory touch while the resin layer provides the necessary fixation strength, resolving the contradiction between softness and fixation capability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures stable fixation and retention of the absorbent article in a rolled-up state, maintaining appearance and texture while allowing easy handling and disposal.

Implementation Method 1

a bonding portion (30) to be bonded to an exterior body (220) of the absorbent article, wherein the bonding portion (30) is a portion configured to be weldable by ultrasonic welding or thermal welding

Methodology Applied
Scientific EffectUltrasonic welding: Ultrasonic Vibration

Implementation Method 2

a bonding portion (30) to be bonded to an exterior body (220) of the absorbent article, wherein the bonding portion (30) is a portion configured to be weldable by ultrasonic welding or thermal welding

Methodology Applied
Scientific EffectThermal welding: Heating

Implementation Method 3

a resin layer (10) including an elastomer layer, wherein the post-treatment material (100) has a breaking elongation of from 150% to 600% and a maximum strength of 2 N/10 mm or more

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250221866A1Post-treatment material for absorbent article, absorbent article including said post-treatment material for absorbent article, and manufacturing method therefor
Publication Date: 2025.07.10 NITTO DENKO CORP
  • US20250221866A1 patent drawing
  • US20250221866A1 patent drawing
  • US20250221866A1 patent drawing

AI summary

Provided is a post-treatment material for an absorbent article, which is excellent in appearance and texture, and can fix and hold a rolled-up state at the time of disposal. The post-treatment material according to an embodiment of the present invention includes: a non-woven fabric layer including a non-woven fabric having a density of from 15 kg/m3 to 120 kg/m3 and containing chemical fibers; a resin layer including an elastomer layer; and a bonding portion to be bonded to an exterior body of an absorbent article. The non-woven fabric layer serves as an outermost surface of the post-treatment material for an absorbent article, and the bonding portion is a portion configured to be weldable by ultrasonic welding or thermal welding.