Absorbent floor mat

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High traffic areas face challenges with one-piece washable floor mats, which are difficult to launder and can create slip hazards due to their large size and weight, requiring significant water, energy, and labor for maintenance, and misalignment can lead to tripping hazards and aesthetic issues.

Innovation Solution

A multi-component absorbent floor mat comprising a textile component with tufted pile carpet, an absorbent component, and a base component, where the textile and base components are attached via magnetic attraction, allowing for easy removal and replacement of soiled parts, reducing maintenance needs and preventing slip hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a one-piece washable floor mat is used, then the mat can be laundered, but it requires significant water, energy, and labor for maintenance due to its large size and weight

Engineering Contradiction:
ImprovewashabilityVSAvoidenergy for laundering
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The floor mat is divided into separate components: a reusable base component and a removable textile component. This segmentation allows the textile component to be washed separately, reducing the energy, water, and labor required compared to laundering an entire one-piece mat.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a one-piece floor mat is used, then the mat provides continuous coverage, but misalignment creates trip hazards and aesthetic issues

Engineering Contradiction:
Improvecontinuous coverageVSAvoidalignment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The floor mat is divided into a base component and a textile component that can be independently positioned. The base component remains fixed on the floor providing stable coverage, while the textile component can be easily removed, washed, and repositioned to maintain proper alignment, eliminating trip hazards and aesthetic issues.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If magnetic attraction is used to attach components, then the textile and base components can be easily attached and detached, but the initial alignment and deployment present challenges due to high attachment force

Engineering Contradiction:
Improveattachment easeVSAvoidalignment during deployment
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

Alignment marks are provided on the base component to guide the positioning of the textile component during initial deployment. These marks enable proper alignment before the magnetic attachment force fully engages, simplifying the deployment process despite the strong magnetic attraction between components.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-component design reduces maintenance costs and labor by allowing the textile component to be washed and reused, while the absorbent component can be easily replaced, minimizing slip hazards and improving alignment and aesthetics.

Implementation Method 1

The textile component and the base component are attached to one another by a variety of mechanisms, including magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components.

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS10850471B2Absorbent floor mat
Publication Date: 2020.12.01 MOUNTVILLE MILLS INC
  • US10850471B2 patent drawing
  • US10850471B2 patent drawing

AI summary

This invention relates to a multi-component absorbent floor mat. The floor mat contains a textile component, an absorbent component, and a base component. The textile component and the base component are attached to one another by a variety of mechanisms, including magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The absorbent component is designed to be soiled and recycled or otherwise discarded and replaced.