Absorbent Pad Cuffs and Wetness Guards for Exudate Containment

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Solution Overview

Problem

Current absorbent pads for babies do not provide adequate containment of bodily exudates and skin protection, leading to undesirable environments and potential skin irritation for premature and NAS babies.

Innovation Solution

The absorbent pads feature a single pair of cuffs or raised barriers with elastic extensions to contain bodily exudates within the pad, along with wetness guards made of nonwoven materials and liquid impermeable films to prevent leakage and provide skin protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current absorbent pads are used without additional containment features, then the structure remains simple, but bodily exudates leak out the sides and ends causing undesirable environments

Engineering Contradiction:
Improvecontainment of bodily exudatesVSAvoidstructure of absorbent pad
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The absorbent pad is segmented into functional zones: a central absorbent core area and peripheral containment areas with cuffs. The cuffs are positioned at the sides and ends to segment the exudate flow path, directing it toward the absorbent core while preventing lateral leakage. This segmentation allows the pad to handle exudates more reliably without requiring a complete redesign of the entire pad structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a vertical dimension to the containment problem by creating raised cuffs that extend upward from the pad surface. These cuffs form three-dimensional barriers at the peripheral regions, utilizing the vertical dimension to block exudate flow laterally. This dimensional approach effectively contains exudates without significantly increasing the planar footprint or overall complexity of the pad.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If no wetness guards are provided, then the pad structure remains simple, but bodily exudates contact the baby's skin causing irritation and compromising sterility

Engineering Contradiction:
Improveskin contact with bodily exudatesVSAvoidlayers and components of absorbent pad
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Wetness guards are introduced as intermediary barrier layers positioned between the absorbent core and the baby's skin-contact areas. These guards act as mediators that intercept exudates before they can reach the baby's skin, particularly in the crotch and leg areas. The wetness guards provide a protective interface that maintains skin integrity and sterility while allowing the underlying absorbent structures to function effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The wetness guards are implemented as flexible thin film or shell-like structures that conform to the baby's body contours. These thin protective barriers are positioned at critical areas where exudates would otherwise contact the skin. The flexible nature of these films allows them to adapt to the baby's movements and body shape while maintaining their protective function against exudate contact.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If elastic extensions are added to cuffs, then containment effectiveness improves, but manufacturing complexity increases

Engineering Contradiction:
Improvecontainment effectiveness of cuffsVSAvoidassembly process of absorbent pad
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The elastic extensions are merged with the cuff structures, where the elastics are integrated into or attached to the peripheral regions of the absorbent pad. This merging allows the cuffs to function as both structural boundaries and elastic containment elements. The combined cuff-elastic assembly provides enhanced containment effectiveness while streamlining the manufacturing process by reducing the number of separate components that need to be assembled.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic extensions utilize flexible material properties to provide containment functionality. By employing elastic materials in the cuff regions, the pad achieves dynamic containment that adapts to the baby's body shape and movement. The flexibility of these materials allows for easy stretching and conforming during application, while the elastic recovery provides continuous containment pressure without requiring complex mechanical fastening systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces side leakage and promotes improved skin health by containing bodily exudates and preventing them from coming into contact with the baby's sensitive areas, maintaining a sterile environment.

Implementation Method 1

The cuffs comprise an elastic. Each elastic, may be joined to the cuff only in a joined area or a longitudinally central joined area. Portions of the elastics outside of the joined areas are free from attachment to the cuffs.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The first wetness guard comprises a first nonwoven material and a first liquid impermeable film. The second wetness guard comprises a second nonwoven material and a second liquid impermeable film.

Methodology Applied
Scientific EffectLiquid impermeability:

Implementation Method 3

The absorbent pad comprises an absorbent core disposed at least partially intermediate the liquid permeable topsheet and the liquid impermeable backsheet.

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 4

an absorbent core positioned between the topsheet and the backsheet

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentEP3419576B1SaugfÄhige wickelunterlagen
Publication Date: 2020.08.19 PROCTER & GAMBLE CO
  • EP3419576B1 patent drawingFigure 1
  • EP3419576B1 patent drawingFigure 2
  • EP3419576B1 patent drawingFigure 3

AI summary

An absorbent pad configured to be positioned on a surface is provided. The absorbent pad is configured to absorb and contain bodily exudates and improve skin health for babies. The absorbent pad comprises a central longitudinal axis, a central lateral axis, a liquid permeable topsheet, a liquid impermeable backsheet, and an absorbent core disposed intermediate the liquid permeable topsheet and the liquid impermeable backsheet. The absorbent pad comprises a single pair of cuffs extending at least partially intermediate a first end edge and a second end edge of the absorbent pad. The cuffs are each configured to extend upwardly relative to the topsheet. The absorbent pad comprises a wetness guard positioned on a first side of the central lateral axis and having a portion positioned proximate to the first end edge. The wetness guard is positioned over at least a portion of the topsheet and crosses the central longitudinal axis.