Absorbent Leak-Proof Pipe Coupling Device for Liquid-Cooled Electronics

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Solution Overview

Problem

Existing liquid cooling systems for electronic devices face issues with pipe joint leaks, which can damage components due to undetected leakage and lack of immediate containment.

Innovation Solution

A leak-proof device comprising an absorbent layer, leak detector, and confined layer is mounted on pipe couplings, detecting leaks and containing liquid to prevent damage to electronic components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a leak detection band is wrapped at the pipe-joint assembly place, then leakage detection capability is improved, but the leaking liquid cannot be contained and may drop on electronic components

Engineering Contradiction:
Improveleakage detection capabilityVSAvoidliquid damage to electronic components
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent combines three functions into a single integrated leak-proof device: leak detection (via leak detector), liquid absorption (via absorbent layer), and liquid containment (via confined layer). This merging resolves the contradiction by ensuring that when leakage is detected, the liquid is simultaneously contained and absorbed, preventing damage to electronic components while maintaining detection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a nested structure where the absorbent layer is disposed inside the confined layer, and the leak detector is positioned within the confined space. The confined layer surrounds and wraps the absorbent layer, creating a hierarchical containment structure that effectively traps leaking liquid while allowing detection, thus resolving the contradiction between detection and containment.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If extensive leak detection wrapping is applied around the cooling system, then leakage detection coverage is improved, but installation complexity and time increase

Engineering Contradiction:
Improveleakage detection coverageVSAvoidinstallation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the leak detection function into discrete, modular units that are installed at specific pipe-joint assembly locations rather than wrapping extensively around the entire cooling system. This segmentation maintains effective leakage detection coverage at critical points while significantly reducing installation complexity and time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies leak detection and containment measures locally at pipe-joint assembly places where leakage most commonly occurs, rather than uniformly across the entire cooling system. This localized approach optimizes detection coverage at critical vulnerability points while minimizing overall device complexity and installation burden.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The leak-proof device effectively contains and detects leaks, reducing material costs and improving installation efficiency by minimizing the need for extensive leak detection wrapping around the cooling system.

Implementation Method 1

The absorbent layer is configured to be disposed on the coupling portion of the pipe

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

The leak detector is configured to be in contact with the absorbent layer and transmit a leak signal when detecting that the absorbent layer absorbs a liquid

Methodology Applied
Scientific EffectConduction: Conduction (electrical)

Data Source

PatentUS20250275090A1Leak-proof device, liquid cooling system and electronic device
Publication Date: 2025.08.28 WIWYNN CORP
  • US20250275090A1 patent drawing
  • US20250275090A1 patent drawing
  • US20250275090A1 patent drawing

AI summary

A leak-proof device is configured to be mounted on a coupling portion of a pipe. The leak-proof device includes an absorbent layer, a leak detector and a confined layer. The absorbent layer is configured to be disposed on the coupling portion of the pipe. The leak detector is in contact with the absorbent layer. The confined layer is configured to surround and wrap the absorbent layer and a part of the leak detector and be fixed to the pipe.