Sensor for Absorbent Article with Modular Contact System

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Solution Overview

Problem

Current absorbent articles lack effective monitoring systems to indicate when they become wet due to incontinence, making it difficult for caregivers to determine when they need to be changed, and existing wetness detection systems have limitations in accuracy and usability.

Innovation Solution

Incorporation of a sensor system with metal strips between the topsheet and backsheet of the absorbent article, connected to an indicator device that senses wetness and provides a visual or audible signal, and the use of conductive ink and a wetness indicator to notify caregivers of the article's status, with the option of communication with a remote device for size verification and changing reminders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sensor system with metal strips and indicator device is incorporated into the absorbent article, then wetness detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvewetness detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor system is divided into separate functional components: metal strips embedded in the absorbent article for wetness sensing, and a separate indicator device for signal generation. This segmentation allows each component to be optimized independently while reducing overall system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary indicator device that acts as a mediator between the wetness sensor and the user. This intermediary component translates the physical wetness detection into user-friendly visual or audible signals, simplifying the interaction without increasing the core sensing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If existing wetness detecting systems are used, then the absorbent article can indicate wetness, but reliability is insufficient due to limitations in accuracy and usability

Engineering Contradiction:
Improvewetness detection reliabilityVSAvoidwetness detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system changes the detection parameter from indirect moisture sensing to direct electrical conductivity measurement using metal strips. This parameter change enables more reliable and accurate wetness detection by measuring the conductive properties of the absorbent material when saturated with fluid.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor system accurately detects wetness and provides timely notifications to caregivers, improving the management of absorbent articles and reducing the risk of skin irritation and discomfort by ensuring timely changes.

Implementation Method 1

a sensor system with metal strips between the topsheet and backsheet of the absorbent article, connected to an indicator device that senses wetness

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Data Source

PatentUS11617689B2Sensor for absorbent article
Publication Date: 2023.04.04 MEDLINE INDUSTRIES
  • US11617689B2 patent drawing
  • US11617689B2 patent drawing
  • US11617689B2 patent drawing

AI summary

A sensor for monitoring wetness in a diaper or other absorbent article includes a housing that attaches to the absorbent article. The sensor may include inner and outer housing portions that capture an edge of the absorbent article between the housings. The sensor may include contacts that electrically connect with a pair of contact strips embedded in the absorbent article. The distance between the embedded strips may vary depending on the size of the absorbent article. The sensor may include multiple pairs of contacts that are spaced apart to match the distance between the contact strips for the variously sized absorbent articles. In this way, depending on the pair of contacts connected to the contact strips, the sensor may indicate the size of the absorbent article. The sensor may have a housing with a cavity and a lid that closes the cavity. The lid may be secured with a latch.