Cooling machine

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Solution Overview

Problem

In absorption cooling machines, particularly double-utility and triple-utility systems, the pressure difference between regenerators causes backflow of absorbent, leading to inefficient collection, increased water levels in regenerators, and contamination of refrigerant pipes, reducing overall efficiency and shortening the machine's lifespan.

Innovation Solution

A bypass collection pipe is introduced to redirect backflowing absorbent from the second regenerator to the absorber, connected with a bypass decompression device, and feedback mechanisms like valves and pumps are used to manage water levels, ensuring selective operation during abnormal circulation, and a drain pipe is connected to manage rising water levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If absorbent is collected from multiple regenerators through convergence of flows, then collection efficiency should improve, but pressure difference causes backflow to low-pressure regenerator reducing collection efficiency

Engineering Contradiction:
Improveabsorbent collection efficiencyVSAvoidabsorbent circulation reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The absorbent collection system is segmented into multiple independent collection paths: a first collection path for high-pressure regenerator absorbent and a second collection path for low-pressure regenerator absorbent. This segmentation prevents pressure interference between different regenerator outputs while maintaining efficient collection from all sources.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A decompression device is introduced as an intermediary component in the first collection path to mediate the pressure difference between high-pressure and low-pressure regenerator outputs. This intermediary equalizes pressures before convergence, eliminating backflow while maintaining collection efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If absorbent flows back to low-pressure regenerator, then water level in regenerator increases, but this causes contamination of refrigerant pipe and reduces machine lifespan

Engineering Contradiction:
Improvewater level control in regeneratorVSAvoidrefrigerant pipe contamination
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The bypass collection pipe provides a preliminary alternative path for absorbent flow before backflow can occur into the low-pressure regenerator. By offering this anti-action path, the system prevents the harmful backflow effect from happening in the first place, protecting the refrigerant pipe from contamination.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

A feedback mechanism using a water level sensor and control valve monitors and regulates absorbent flow into the low-pressure regenerator. When water level approaches a critical threshold, the feedback system automatically restricts further absorbent entry, preventing overflow and subsequent refrigerant pipe contamination.

Inventive Principle:
Principle #23Feedback

3Reliability

If bypass collection pipe is added to redirect backflow, then absorbent collection reliability improves, but device complexity increases

Engineering Contradiction:
Improveabsorbent collection reliabilityVSAvoidcollection pipe structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The problematic backflow path is extracted and replaced with a dedicated bypass collection pipe that directly routes absorbent from the high-pressure regenerator to the absorber. This extraction eliminates the need for complex active control mechanisms while maintaining reliability through a simple, passive structural solution.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If feedback devices like valves and pumps are used to manage water levels, then water level control precision improves, but device complexity and operation difficulty increase

Engineering Contradiction:
Improvewater level control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system employs passive flow control mechanisms where the decompression device automatically equalizes pressures and the bypass pipe naturally redirects flows based on pressure differentials. This self-service approach achieves effective water level control without requiring complex active feedback devices, reducing operational complexity while maintaining precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents absorbent backflow into the regenerator, maintains efficient circulation, and prevents refrigerant pipe contamination, thereby enhancing the cooling machine's efficiency and extending its lifespan by ensuring proper absorbent collection and managing water levels.

Implementation Method 1

a bypass decompression device that reduces a pressure of the absorbent flowing through the bypass collection pipe

Methodology Applied
Scientific EffectDecompression: Depressurisation

Implementation Method 2

an absorber that dissolves the refrigerant into the absorbent to make an absorption solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

a regenerator that heats the absorption solution supplied from the absorber to separate into a liquid absorbent and a gas state refrigerant

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

a condenser that heat exchanges the gas state refrigerant introduced from the regenerator into a liquid state

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

an evaporator that evaporates the refrigerant introduced from the expansion device by heat exchange with cold water, and then introduces again into the absorber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11768015B2Cooling machine
Publication Date: 2023.09.26 LG ELECTRONICS INC
  • US11768015B2 patent drawing
  • US11768015B2 patent drawing
  • US11768015B2 patent drawing

AI summary

The present disclosure relates to an absorption cooling machine including an absorber, a first regenerator, a second regenerator, a condenser, an expansion device, and an evaporator, and relates to a cooling machine that connects a bypass collection pipe that guides an absorbent flowing back into the second regenerator to be collected into an absorber to a second collection pipe, in order to prevent the water level of the second regenerator from being raised as the absorbent cannot be collected by the absorber and flows back to the second regenerator, due to the pressure difference between an absorbent separated from the first regenerator and collected into the absorber through the first collection pipe, and an absorbent separated from the second regenerator and collected into the absorber through the second collection pipe.