Absorption Cooling Layout for Low-Heat Electric Components

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Solution Overview

Problem

Existing cooling systems for electric equipment face challenges in effectively cooling components that do not produce sufficient heat to evaporate a liquid, making it difficult to manage their temperature efficiently.

Innovation Solution

A cooling apparatus with a closed compartment containing a generator and an evaporator for high-temperature components, and an absorber and condenser outside for low-temperature components, utilizing miscible fluids to transfer heat efficiently through a cycle that includes evaporation, condensation, and expansion, without the need for a high-energy compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a liquid evaporation cooling system is used for high-temperature components, then cooling efficiency for high-temperature components is improved, but components with low heat generation cannot be cooled effectively

Engineering Contradiction:
Improvecooling efficiency for high-temperature componentsVSAvoidcooling capability for low-heat components
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The cooling system is divided into two separate circuits: a first circuit (evaporator, condenser, expansion device) for high-temperature components requiring evaporation cooling, and a second circuit (absorber, pump, expansion device) for low-temperature components requiring absorption cooling. This segmentation allows each circuit to be optimized for its specific temperature range and heat generation characteristics, resolving the contradiction between cooling efficiency for high-temperature components and adaptability for low-heat components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a heat exchanger as an intermediary between the two cooling circuits. The heat exchanger enables thermal energy transfer from the first circuit to the second circuit, allowing the high-temperature cooling process to assist the low-temperature cooling process. This intermediary mechanism allows the system to effectively cool both high-temperature and low-heat components simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If a compressor is used to circulate refrigerant in the cooling system, then refrigerant circulation is improved, but energy consumption increases

Engineering Contradiction:
Improverefrigerant circulation efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the traditional mechanical compressor with an absorption-based refrigerant circulation mechanism. Instead of using mechanical compression to circulate refrigerant, the system uses the absorption process where a absorbent material absorbs refrigerant vapor and releases it through thermal energy. This substitution eliminates the need for high-energy mechanical compression while maintaining effective refrigerant circulation, thereby reducing energy consumption while preserving productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient cooling of both high and low-temperature electric components by utilizing the heat transfer cycle to manage thermal energy effectively, ensuring optimal temperature regulation without high-energy consumption, and allows for the use of wasted thermal energy to drive the cooling process.

Implementation Method 1

an evaporator arranged in the closed compartment, the evaporator comprising a fluid channel configured to receive the second fluid from the first expansion device in a liquid state, to evaporate the second fluid with heat received from the second electric components

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

evaporate the second fluid with heat received from the second electric components

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

to absorb the vaporized second fluid by the first fluid in a liquid state to obtain a liquid of the miscible first and second fluids while transferring heat from the fluids to the outside of the closed compartment

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

absorb the vaporized second fluid by the first fluid in a liquid state

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 5

to heat the received liquids with heat received from the first electric components, to provide the condenser with the vaporized second fluid in a gas state

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 6

a first expansion device configured to receive the second fluid from the condenser in a liquid state at a first pressure, reduce the first pressure of the second fluid

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Implementation Method 7

reduce the first pressure of the second fluid, and forward the second fluid in a liquid state and with a third pressure which is lower than the first pressure

Methodology Applied
Scientific EffectJoule-Thomson effect: Joule-Thomson Effect

Implementation Method 8

a pump configured to increase for increasing a pressure of the first and second fluids provided by the absorber to the generator

Methodology Applied
Scientific EffectPressure increase: Pressurisation

Data Source

PatentUS8978403B2Cooling apparatus
Publication Date: 2015.03.17 ABB (SCHWEIZ) AG
  • US8978403B2 patent drawing
  • US8978403B2 patent drawing

AI summary

A cooling apparatus for electric equipment includes a generator configured to receive a heat load from first electric components, a evaporator configured to receive a heat load from second electric components, a closed compartment enclosing the generator and evaporator, and a absorber transferring heat from heated fluid to the outside of the closed compartment. To obtain an efficient and reliable cooling apparatus, the cooling apparatus includes a first expansion device which reduces the pressure of the fluid, and forwards the fluid in a liquid state and with a lower pressure to the secondary cooling element, which transfers heat to the received fluid from the second electric components for evaporating the fluid.