Absorption refrigerator

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Solution Overview

Problem

Existing absorption refrigerators face challenges in accurately controlling the concentration of the absorption liquid, leading to potential refrigerant freezing and crystallization, and frequent system shutdowns due to the lack of direct measurement and high safety factors in concentration estimation.

Innovation Solution

An absorption refrigerator equipped with multiple temperature sensors, a storage unit for an approximation function obtained via the response surface method, and a control unit that calculates the absorption liquid concentration without a concentration meter, allowing for precise control based on detected temperature values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a concentration meter is used to directly measure the concentration of the absorption liquid, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveconcentration measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses temperature sensors as intermediary devices to indirectly measure concentration. Instead of directly measuring concentration with a concentration meter, the system measures temperature at multiple points in the circulation cycle and uses these temperature readings as intermediate data to calculate concentration through an approximation function, thereby avoiding the need for a concentration meter.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/chemical measurement system (concentration meter) with a thermal measurement system (temperature sensors). By substituting direct concentration measurement with temperature-based indirect measurement and calculation, the system achieves concentration determination without the complexity and cost of a concentration meter.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a concentration meter is installed to directly measure absorption liquid concentration, then measurement precision is improved, but reliability deteriorates due to vacuum environment deterioration

Engineering Contradiction:
Improveconcentration measurement accuracyVSAvoidvacuum environment reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces temperature sensors as intermediary measurement devices that can operate in the vacuum environment without compromising it. These temperature sensors serve as mediators that provide the necessary concentration information through temperature measurements, eliminating the need to install a concentration meter that would deteriorate the vacuum environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a thermal model (approximation function) that copies the relationship between temperature and concentration. Instead of directly measuring concentration with a physical meter, the system uses temperature data to calculate concentration through the approximation function, effectively creating a virtual concentration measurement that preserves the vacuum environment.

Inventive Principle:
Principle #26Copying

3Device complexity

If evaporator temperature is used as substitute information for absorption force changes, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidabsorption force estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the temperature measurement into multiple discrete points throughout the circulation cycle (regenerator, condenser, evaporator, absorber, and solution heat exchanger). Instead of using a single evaporator temperature reading, the system divides the measurement into multiple temperature points that collectively provide more accurate concentration information when applied to the approximation function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from one-dimensional temperature measurement (single evaporator temperature) to multi-dimensional temperature measurement (multiple temperature points in the circulation cycle). By adding spatial dimensionality to the temperature measurements and using them collectively in the approximation function, the system achieves more precise concentration estimation while maintaining simple device architecture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If safety factor is excessively taken into account in control, then reliability is improved, but productivity deteriorates due to frequent shutdowns

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsystem availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements a feedback control system that continuously monitors temperature at multiple points, calculates concentration using the approximation function, and adjusts control parameters accordingly. This real-time feedback enables precise control of the absorption liquid concentration, allowing the system to operate reliably close to optimal conditions without excessive safety margins that would cause frequent shutdowns.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts control parameters (such as heating amount in the regenerator or solution flow rates) based on the calculated concentration from the approximation function. By changing these parameters in response to real-time concentration data, the system maintains reliable operation with accurate concentration control, eliminating the need for excessive safety factors and associated frequent shutdowns.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate concentration estimation and control of the absorption liquid, reducing the risk of refrigerant freezing and crystallization, and enhancing system reliability by eliminating the need for a concentration meter.

Implementation Method 1

a regenerator, a condenser, an evaporator, and an absorber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a regenerator, a condenser, an evaporator, and an absorber

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

an evaporator...obtain a cold water by a circulation cycle

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

an absorber...obtain a cold water by a circulation cycle

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11879670B2Absorption refrigerator
Publication Date: 2024.01.23 YAZAKI ENERGY SYSTEM CORP
  • US11879670B2 patent drawing
  • US11879670B2 patent drawing
  • US11879670B2 patent drawing

AI summary

An absorption refrigerator using a circulation cycle of a regenerator, a condenser, an evaporator, and an absorber includes temperature sensors, a storage unit storing the approximation function for obtaining the second concentration based on second detection results obtained by each of the temperature sensors, a calculation unit to apply the second detection results to the approximation function to obtain the second concentration and a control unit to execute control in accordance with the second concentration. The approximation function is obtained using a response surface method by interpolation or approximation, based on data including first detection results obtained by temperature sensors and first concentrations each corresponding to when each of the first detection results has been obtained.