AC-AC Converter With Bidirectional Switch

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Solution Overview

Problem

Existing AC-AC converter devices face high switching losses due to the recovery of slow body-drain diodes in high-frequency switching, which limits efficiency and requires precise timing to prevent phase shift between line and load voltage.

Innovation Solution

The AC-AC converter device incorporates a bidirectional switch and fast recovery diodes, replacing one half-bridge leg, allowing for higher switching frequencies without reverse recovery losses and enabling phase shift between input and output voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-frequency switching is used to improve converter efficiency and reduce filter size, then switching losses increase due to slow body-drain diode recovery

Engineering Contradiction:
Improveswitching frequencyVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the switching characteristics by using fast recovery diodes instead of slow body-drain diodes, fundamentally altering the recovery time parameter to enable high-frequency operation without excessive losses

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary circuit configuration with separate rectifier and inverter half-bridge legs, using a common DC bus as mediator to decouple the switching operations and eliminate reverse recovery losses

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If precise timing control is implemented to prevent phase shift between line and load voltage, then timing precision requirements increase

Engineering Contradiction:
Improvevoltage phase synchronizationVSAvoidswitching timing precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent segments the converter into separate rectifier and inverter half-bridge legs with independent switching control, allowing each leg to operate autonomously without requiring precise timing coordination between them

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The common DC bus acts as an intermediary that decouples the timing requirements between input and output stages, eliminating the need for precise phase-synchronized switching

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If larger capacitance is used to filter DC voltage and maintain constant voltage over line period, then device size and cost increase

Engineering Contradiction:
ImproveDC voltage stabilityVSAvoidcapacitance size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent changes the operating frequency parameter to higher values, which allows reduction of filter component sizes while maintaining the same voltage stability performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses high-frequency periodic switching actions to maintain voltage stability, replacing the need for large energy storage capacitance with frequent switching control

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces switching losses, enhances efficiency, and allows for higher frequency operation with smaller filter components and reduced ripple, while maintaining phase shift capabilities.

Implementation Method 1

The AC-AC converter device incorporates a bidirectional switch and fast recovery diodes, replacing one half-bridge leg, allowing for higher switching frequencies without reverse recovery losses

Methodology Applied
Scientific EffectFast recovery diode effect: Diode

Implementation Method 2

an input device connected between an input node, a common node, a positive DC terminal and a negative DC terminal, where the input node is connected to the first AC input terminal via a first input inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The DC voltage can be provided from a battery or any other type of energy storage. The DC voltage can also originate from a solar panel or a wind generator provided with a suitable energy conversion module

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9692315B2High efficiency AC-AC converter with bidirectional switch
Publication Date: 2017.06.27 ELTEK AS
  • US9692315B2 patent drawing
  • US9692315B2 patent drawing
  • US9692315B2 patent drawing

AI summary

An AC-AC converter device includes first and second AC input terminals and first and second AC output terminals. An input device is connected between an input node, a common node, a positive DC terminal and a negative DC terminal, wherein the input node is connected to the first AC input terminal via a first input inductor. An output device is connected between an output node, the positive DC terminal and the negative DC terminal, wherein the output node is connected to the first AC output terminal via an output inductor. A common device is connected between the common node, the positive DC terminal and the negative DC terminal, where the common node is connected to the second AC input terminal via a common inductor. A control device is provided for controlling the switches of the output device and the common device.