Alternating Current Battery Heating for Low-Temperature Charging

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Solution Overview

Problem

Rechargeable batteries, particularly lithium-based ones, face challenges in charging at low temperatures due to electrolyte freezing, leading to potential damage and inefficiencies in charging time and performance degradation.

Innovation Solution

A system and method that alternates between sourcing and sinking current to heat the battery using a processor-controlled circuit, applying harmonically tuned signals to assess and manage battery temperature, ensuring safe and efficient charging by optimizing current flow and signal shaping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If conventional charging is attempted at low temperatures, then charging time is reduced, but battery damage occurs due to electrolyte freezing and electrode plating

Engineering Contradiction:
Improvecharging timeVSAvoidbattery safety
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system performs preliminary heating of the battery before charging by applying current in a controlled manner to raise the battery temperature to an acceptable range, preventing electrolyte freezing and electrode plating during subsequent charging operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts charging parameters including current magnitude, voltage, and pulse duration based on real-time battery temperature measurements to optimize both charging speed and safety across different temperature conditions

Inventive Principle:
Principle #35Parameter changes

2Temperature

If heating current is applied to warm the battery, then battery temperature increases enabling charging, but energy consumption increases

Engineering Contradiction:
Improvebattery temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system maintains continuous monitoring of battery temperature and adjusts heating current dynamically, transitioning from heating mode to charging mode as soon as the battery reaches the minimum acceptable temperature, minimizing unnecessary energy consumption

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The battery's internal resistance is utilized as a heating element during the warming phase, where the current applied to charge the battery also generates heat through resistive heating, combining charging and heating functions efficiently

Inventive Principle:
Principle #25Self-service

3Productivity

If high current is used to charge the battery quickly, then charging speed increases, but battery degradation accelerates

Engineering Contradiction:
Improvecharging speedVSAvoidbattery performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts charging current based on real-time battery conditions including temperature, state of charge, and voltage levels, using pulse charging techniques that alternate between high-current charging phases and rest periods to maintain high charging speed while reducing cumulative stress on the battery

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic pulse charging where high-current charging pulses are alternated with rest periods or lower-current phases, allowing the battery to dissipate heat and recover between pulses, thereby maintaining high average charging speed while reducing degradation from continuous high-current stress

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and efficient battery heating to facilitate charging, reducing the risk of damage and performance degradation, while minimizing energy consumption and optimizing charging time.

Implementation Method 1

the combination of sourcing current to the battery and sinking current from the battery heats the battery

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20240178696A1Systems and methods for controlled battery heating
Publication Date: 2024.05.30 IONTRA INC
  • US20240178696A1 patent drawing
  • US20240178696A1 patent drawing
  • US20240178696A1 patent drawing

AI summary

Systems and methods for heating a battery, which may be performed alone or in combination with charging or discharging a battery. In some implementations, heating involves applying an alternating current waveform, which may be sinusoidal, to a battery. In some implementations, the heating signal is applied at a frequency and/or current with little or no net charge to the battery.