Air Conditioner Burnt Odor Detection and Reproduction Method

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Solution Overview

Problem

Air conditioners often emit offensive odors such as burnt odor due to fungal and bacterial metabolites, but the specific compounds causing these odors are unclear, making it difficult to address the issue effectively.

Innovation Solution

A method is developed to identify and reproduce the burnt odor from air conditioners by analyzing gases emitted using techniques like gas chromatography/mass spectrometry, and then preparing a burnt odor composition using compounds like hexanal, ethyl-2-methylbutyrate, heptanal, and others, which can be applied to various applications where burnt odor is a concern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If fungal and bacterial metabolites are considered as the cause of odor from air conditioner, then the odor problem can be attributed to microorganisms, but the specific type and amount of metabolites produced remain unclear

Engineering Contradiction:
Improveinformation on odor-causing compoundsVSAvoidcomplexity of odor analysis
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent segments the odor analysis by separating different odor types (burnt odor, foul odor, foot odor) and analyzing each type's specific compounds individually. This allows clear identification of which metabolites cause which odors, resolving the information loss while managing analysis complexity through systematic categorization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses gas chromatography/mass spectrometry as an intermediary tool to bridge the gap between microorganism metabolism and odor perception. This analytical instrument mediates the complex relationship by detecting and identifying specific volatile compounds produced by fungi and bacteria, providing concrete chemical evidence for odor causes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If various offensive odors from air conditioner are analyzed to identify burnt odor compounds, then the specific compounds contributing to burnt odor can be identified, but the analysis process becomes more complex

Engineering Contradiction:
Improveprecision of odor compound identificationVSAvoidcomplexity of gas analysis system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by focusing the analysis specifically on burnt odor characteristics rather than treating all odors uniformly. By targeting the specific sensory profile of burnt odor, the method identifies relevant compounds (hexanal, heptanal, octanal, decanal, and their esters) more efficiently, improving measurement precision without requiring analysis of all possible odor types.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes in the gas chromatography/mass spectrometry system to optimize detection of burnt odor compounds. By adjusting parameters such as temperature, pressure, and detection sensitivity, the system achieves high precision identification of specific compounds while managing system complexity through parameter optimization rather than adding more hardware.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If burnt odor composition is reproduced using identified compounds, then the odor can be artificially recreated for various applications, but the process requires multiple compound synthesis and mixing

Engineering Contradiction:
Improveversatility of burnt odor compositionVSAvoidease of odor composition preparation
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent achieves universality by developing a burnt odor composition that can be applied to multiple scenarios beyond air conditioner maintenance, including vehicle odor control, industrial equipment monitoring, and environmental studies. The composition's versatility is enabled by identifying a core set of compounds that reproduce burnt odor across different sources, allowing one solution to address multiple applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple identified compounds (hexanal, heptanal, octanal, decanal, and their esters) into a single burnt odor composition. By combining these individual volatile compounds in appropriate proportions, the method creates a unified odor profile that can be manufactured relatively easily compared to analyzing and treating each compound separately, thus improving ease of manufacture while maintaining versatility.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively identifies and reproduces the burnt odor, providing insights for improving air conditioner performance and addressing odor issues, and can be used in various environments beyond air conditioners.

Implementation Method 1

analyzing the components of the gas

Methodology Applied
Scientific EffectGas chromatography: Chromatography

Implementation Method 2

gas chromatography/mass spectrometry

Methodology Applied
Scientific EffectMass spectrometry:

Implementation Method 3

mixing two or more compounds selected from a group consisting of hexanal, ethyl-2-methylbutyrate, heptanal, octanal, decanal, 1,3,5-trimethylbenzene, 1-methoxy-2-propanol, decane, 2-butoxyethanol, ethylbenzene, heptane, 2-methylpentane and n-undecane

Methodology Applied
Scientific EffectMixing:

Data Source

PatentUS9086391B2Method for detecting burnt odor from air conditioner, reproducing burnt odor and preparing corresponding burnt odor composition
Publication Date: 2015.07.21 HYUNDAI MOTOR CO LTD
  • US9086391B2 patent drawing

AI summary

A method that identifies the compounds contributing to a detected burnt odor from an air conditioner artificially reproduces the detected burnt odor, and prepares a corresponding burnt odor composition is provided. Through the analysis method of the present invention, the compounds that contribute to the detected burnt odor from an air conditioner are be identified and quantified. The detected burnt odor is reproduced from a combination of the compounds identified by the analysis method of the present invention. The reproduced burnt odor provides significant data required for development of an apparatus and a method for removing specific odor.