Vehicle A/C Compressor Mode Transitions With Reduced Torque Disturbance

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Solution Overview

Problem

Vehicle air conditioning systems experience noticeable torque disturbances when mechanically coupling and decoupling the air conditioner compressor to the energy source, leading to discomfort for the driver and inefficient fuel control.

Innovation Solution

The method involves reducing the refrigerant pressurization capacity of the air conditioning compressor before engaging and disengaging it from the energy conversion device, by adjusting the compressor displacement command, to minimize torque changes and reduce the necessary torque, thereby smoothing transitions and reducing engine load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the air conditioner compressor is mechanically coupled and decoupled to the energy source, then the cabin temperature can be controlled, but noticeable torque disturbances occur leading to driver discomfort

Engineering Contradiction:
Improvecabin temperature controlVSAvoidtorque disturbances
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary action by adjusting the compressor displacement to a reduced position before mechanically coupling or decoupling the compressor from the energy source. This preliminary displacement adjustment minimizes the torque change that occurs during engagement/disengagement, thereby reducing noticeable torque disturbances to the driver while maintaining effective cabin temperature control.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If the air conditioner compressor operates at high cooling capacity, then driver comfort is improved during warm conditions, but fuel efficiency decreases due to continuous operation

Engineering Contradiction:
Improvecabin cooling capacityVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system applies dynamics by continuously adjusting the compressor displacement based on real-time cabin temperature conditions, ambient temperature, and humidity levels. This dynamic adjustment allows the compressor to operate at high capacity when needed for driver comfort while reducing capacity during milder conditions, optimizing fuel efficiency through adaptive operation rather than continuous high-capacity running.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operating parameters by adjusting the compressor displacement command based on environmental conditions and cabin temperature requirements. This parameter change enables the compressor to transition between different operating modes (high capacity, medium capacity, low capacity, or off) to balance cooling performance with fuel consumption, improving overall energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the compressor displacement is reduced before engagement, then torque disturbances are minimized, but the transition time increases

Engineering Contradiction:
Improvetorque disturbance reductionVSAvoidcompressor transition time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system uses periodic action by implementing a structured sequence of displacement adjustments at specific intervals before and during compressor engagement/disengagement. The control system commands displacement changes at predetermined time points and rates, creating a standardized transition pattern that minimizes torque disturbances while maintaining acceptable transition timing for system responsiveness.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9587868B2Method for transitioning between vehicle climate control system modes
Publication Date: 2017.03.07 FORD GLOBAL TECH LLC
  • US9587868B2 patent drawing
  • US9587868B2 patent drawing
  • US9587868B2 patent drawing

AI summary

A method for controlling transitions between activating and deactivating a vehicle air conditioner compressor is disclosed. In one example, displacement of the air conditioner compressor is adjusted before the air conditioner is coupled to an energy conversion device. The method may provide smooth transitions between different air conditioner compressor control modes.