AC/DC Power Supply Bypass Control for Lower Conversion Loss

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Solution Overview

Problem

Current server power supply systems face inefficiencies due to the need for power factor correction and voltage stabilization across varying AC and DC input conditions, particularly when DC input voltage is lower than the peak AC voltage, leading to increased power loss and reduced system efficiency.

Innovation Solution

A power supply device with a power factor correction circuit, DC/DC circuit, bypass circuit, and controller that allows for adaptive operation based on input type, enabling power factor correction only when necessary and bypassing the circuit for DC input to reduce power loss and improve efficiency by stabilizing output voltage within a preset range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power factor correction circuit operates under DC input conditions to stabilize output voltage, then the output voltage can be maintained within a fixed range, but power loss increases and system efficiency decreases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic operation mode switching where the power factor correction circuit can operate in either boost mode or bypass mode based on input conditions. The controller dynamically selects the appropriate mode: when DC input voltage is within a preset range, the circuit operates in boost mode to stabilize output voltage; when DC input voltage exceeds the preset range, the circuit switches to bypass mode to reduce power loss. This dynamic adaptation resolves the contradiction between maintaining voltage stability and reducing energy loss.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the power factor correction circuit always operates to stabilize output voltage, then voltage stability is maintained, but the device complexity and control requirements increase

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidcircuit control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the power factor correction circuit's operation into distinct functional modes (boost mode and bypass mode) that can be independently controlled. The circuit is divided into functional modules with clear boundaries: the power factor correction circuit, the bypass circuit, and the controller. This segmentation allows each module to operate independently in its optimal state, simplifying the overall control logic while maintaining voltage stability through coordinated operation of the segmented components.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the power factor correction circuit operates under all input conditions, then power factor correction is achieved under AC input, but unnecessary power loss occurs under DC input conditions

Engineering Contradiction:
Improvepower factor correctionVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements periodic detection and switching action where the controller continuously monitors the input voltage type and magnitude, then periodically switches between operational modes. The controller detects whether the input is AC or DC, and for DC input, whether the voltage is within or exceeds the preset range, then switches the power factor correction circuit between boost mode and bypass mode accordingly. This periodic detection and switching ensures power factor correction is applied only when necessary (AC input or DC within range), eliminating unnecessary power loss while maintaining reliability.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20240072646A1Power Supply Device Compatible with AC/DC Input and Control Method Thereof
Publication Date: 2024.02.29 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US20240072646A1 patent drawing
  • US20240072646A1 patent drawing
  • US20240072646A1 patent drawing

AI summary

The present application provides a power supply device compatible with AC/DC input and a control method thereof, the device comprising a power factor correction circuit, a direct current-to-direct current (DC/DC) circuit, a bypass circuit, an input sampling circuit, and a controller. The power factor correction circuit is connected to the DC/DC circuit. The bypass circuit is connected to a boost circuit input end of the power factor correction circuit and an input end of the DC/DC circuit. The controller is connected to the input sampling circuit and the power factor correction circuit respectively, for controlling the power factor correction circuit to stabilize the output voltage within a preset range according to an input signal collected by the input sampling circuit, or turning off the power factor correction circuit and providing power for the DC/DC circuit via the bypass circuit.