AC to DC Conversion Circuit for LED Retrofit

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Solution Overview

Problem

Existing lighting systems that aim to replace fluorescent lights with LED arrays face inefficiencies due to the need for converting alternating current from fluorescent ballasts to direct current, often requiring complex circuits with pulse-width modulation and feedback loops, and are not compatible with multiple types of ballasts without customization.

Innovation Solution

A lighting system that includes a conversion circuit capable of detecting the peak-to-peak voltage of alternating current from conventional electronic ballasts and converting it to the specified direct current for LED arrays, using switching circuitry and LED driving circuitries to accommodate different ballast types, allowing for seamless integration without modifying existing ballasts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex conversion circuits with pulse-width modulation and feedback loops are used to convert AC to DC, then the conversion efficiency and control precision are improved, but the device complexity and cost increase

Engineering Contradiction:
Improveconversion control precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex pulse-width modulation and feedback loop components from the conversion circuit. By using a simpler half-wave rectifier configuration with a capacitor filter, the invention achieves AC to DC conversion without requiring complex control mechanisms, thereby reducing device complexity while maintaining adequate conversion precision for LED driving applications

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces expensive and complex feedback control systems with a simpler, more economical half-wave rectifier circuit. This simpler circuit uses fewer components and lower-cost elements while providing sufficient conversion functionality, aligning with the principle of using simpler, more economical solutions when complex systems are not strictly necessary

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If customized adapters are designed for each ballast type, then the compatibility with specific ballasts is improved, but the manufacturing cost and device complexity increase

Engineering Contradiction:
Improveballast compatibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent designs a universal conversion circuit that can accommodate multiple ballast types (instant start and rapid start) through a single standardized interface. The circuit uses a half-wave rectifier configuration that works with the AC output from different ballast types, eliminating the need for customized adapters for each ballast type and thereby reducing manufacturing costs while maintaining broad compatibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention segments the conversion function into a standardized module that can be universally applied. By separating the conversion circuitry from the ballast interface, the patent creates a modular system where the same conversion circuit can work with different ballast types, simplifying manufacturing and reducing costs associated with producing multiple customized versions

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If feedback loops and PWM control are implemented, then the current regulation accuracy is improved, but the loss of energy and device complexity increase

Engineering Contradiction:
Improvecurrent regulation accuracyVSAvoidenergy loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent removes the energy-consuming feedback loops and PWM control mechanisms from the circuit. By using a passive half-wave rectifier with capacitor filtering, the invention achieves current regulation through simpler means that do not require active control, thereby reducing energy loss while maintaining adequate current regulation accuracy for LED operation

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient replacement of fluorescent lights with LED arrays by converting alternating current from various ballasts to the required direct current, improving energy efficiency and reducing costs by eliminating the need for customized adapters and feedback loops, while being compatible with multiple ballast types.

Implementation Method 1

converting alternating current from various ballasts to the required direct current

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

drive light-emitting diodes (LED) arrays

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Data Source

PatentUS9661699B2Systems and methods for converting alternating current to drive light-emitting diodes
Publication Date: 2017.05.23 BIONATUS LLC
  • US9661699B2 patent drawing
  • US9661699B2 patent drawing
  • US9661699B2 patent drawing

AI summary

A system and method for converting alternating current from at least two types of electronic ballasts for fluorescent bulbs into direct current for an array of LEDs. The device is assembled such that it can fit into existing fluorescent bulb fixtures. Alternating current from a contemplated electronic ballast can have one of two peak-to-peak voltages and the circuitry of the device will convert either alternating current into approximately the same direct current. In doing so, the array of LEDs is illuminated providing an LED alternative to fluorescent light bulbs.