AC-DC Power Supply Control Circuit for Sinusoidal Input Current

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Solution Overview

Problem

Traditional constant on-time control methods for switching power supplies result in non-sinusoidal input current waveforms, leading to high total harmonic distortion (THD) and suboptimal power factor (PF), which are not suitable for modern energy-saving requirements.

Innovation Solution

A control circuit for AC-DC power supplies that includes a PWM signal generating circuit and a reference voltage generating circuit, which generates a PWM signal based on the inductor current and input voltage to control the power stage circuit, ensuring the input current waveform matches the input voltage waveform, thereby achieving sinusoidal input current and reduced THD.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If constant on-time control method is used, then control simplicity is maintained, but input current waveform distortion increases leading to high THD

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidinput current waveform distortion
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the control parameter from fixed on-time to variable on-time that adapts to input voltage variations. The control circuit dynamically adjusts the on-time of the switching transistor based on the instantaneous input voltage, transforming the control strategy from static to dynamic parameter adjustment, thereby achieving sinusoidal input current while maintaining circuit simplicity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where the control circuit continuously monitors the input voltage and adjusts the switching duty cycle accordingly. This closed-loop control ensures that the input current follows the sinusoidal waveform of the input voltage, reducing THD while keeping the control structure relatively simple through intelligent feedback regulation.

Inventive Principle:
Principle #23Feedback

2Device complexity

If traditional switching control is used, then circuit structure remains simple, but power factor is suboptimal

Engineering Contradiction:
Improvecircuit structureVSAvoidpower factor
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent introduces dynamic control to a previously static circuit structure. By making the switching on-time variable and adaptive to input conditions, the circuit dynamically optimizes its operation to achieve high power factor without adding complex circuit topologies, thus improving energy utilization while maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If sinusoidal input current is achieved through advanced control, then THD is reduced, but control complexity increases

Engineering Contradiction:
Improvetotal harmonic distortionVSAvoidcontrol circuit
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or analog control mechanisms with a simplified digital or microcontroller-based control system. This substitution enables sophisticated sinusoidal current control and THD reduction through software algorithms while keeping the hardware structure relatively simple, achieving low THD without proportionally increasing overall system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11601043B2Control method and control circuit for an AC-DC power supply
Publication Date: 2023.03.07 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US11601043B2 patent drawing
  • US11601043B2 patent drawing
  • US11601043B2 patent drawing

AI summary

A control circuit for controlling an AC-DC power supply, can include: a pulse-width modulation (PWM) signal generating circuit configured to generate a PWM signal in accordance with a reference voltage and a current sampling signal representing an inductor current flowing through an inductor of the AC-DC power supply, and to control a power stage circuit of the AC-DC power supply in accordance with the PWM signal; and a reference voltage generating circuit configured to generate the reference voltage based on an input voltage of the AC-DC power supply.