AC Driven LED Connection Structure for High Efficiency

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Solution Overview

Problem

Existing AC-driven LED light emitting devices require additional circuits for DC conversion, leading to inefficiencies, increased costs, and complex configurations, with many LEDs being underutilized due to inefficient arrangements that result in low light emission efficiency and high electromagnetic interference.

Innovation Solution

An AC-driven light emitting device with a connection structure that optimizes the arrangement and interconnection of LED cells, allowing operation directly at AC voltage, featuring a substrate with first, second, and third LED cells arranged in specific rows and connections to ensure uniform current distribution and high light emission efficiency, while minimizing electrode interconnections and defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional AC/DC converter circuits are used to drive LEDs at AC voltage, then LEDs can operate at normal AC voltage, but device complexity increases and electromagnetic interference worsens

Engineering Contradiction:
ImproveAC voltage operation capabilityVSAvoidcircuit configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the AC/DC converter circuit from the LED driving system. By directly connecting LED strings to AC voltage through carefully designed series-parallel configurations and rectifier diodes, the complex conversion circuitry is removed entirely, reducing device complexity while maintaining AC voltage operation capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the electronic AC/DC conversion mechanism with a direct electrical connection approach using rectifier diodes and LED string arrangements. This substitution eliminates switching components and complex control circuits, thereby reducing electromagnetic interference and simplifying the overall system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If LEDs are arranged in reverse-parallel or bridge configuration for AC driving, then AC voltage can be utilized, but light emission efficiency decreases because only 50-60% of LEDs are actively emitting

Engineering Contradiction:
ImproveAC voltage compatibilityVSAvoidlight emission efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent segments the LED array into multiple independent strings, each containing series-connected LEDs with rectifier diodes. This segmentation allows different strings to be activated during different half-cycles of AC voltage, ensuring continuous light emission and improving overall efficiency compared to reverse-parallel configurations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic switching of LED strings based on AC voltage polarity. During positive half-cycles, one set of strings is activated; during negative half-cycles, another set is activated. This dynamic arrangement ensures that LEDs are always forward-biased when needed, maximizing light emission efficiency while maintaining AC voltage compatibility

Inventive Principle:
Principle #15Dynamics

3Illumination intensity

If more LEDs are used to compensate for inefficient arrangement, then desired light output can be achieved, but manufacturing cost increases

Engineering Contradiction:
Improvedesired light emission levelVSAvoidnumber of LEDs required
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

The patent ensures continuous useful action by arranging LED strings and rectifier diodes so that during each AC voltage half-cycle, current flows through active LED strings in the forward direction. This continuous forward biasing during both half-cycles maximizes the utilization of each LED, achieving desired light output with fewer LEDs and reducing manufacturing costs

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a higher light emission efficiency, reduces the number of LEDs required, simplifies the configuration, and enhances the degree of integration, resulting in improved cost efficiency and reduced electromagnetic interference.

Implementation Method 1

K number of first light emitting diode (LED) cells arranged in a row on a top surface of the substrate

Methodology Applied
Scientific EffectLight emitting diode (LED) effect: Light Emitting Diode

Data Source

PatentUS8754578B2AC driven light emitting device connection structure
Publication Date: 2014.06.17 SAMSUNG ELECTRONICS CO LTD
  • US8754578B2 patent drawing
  • US8754578B2 patent drawing
  • US8754578B2 patent drawing

AI summary

An alternating current (AC) driven light emitting device includes a substrate, K number of first light emitting diode (LED) cells arranged in a row on a top surface of the substrate, where K is an integer satisfying K≧3, K number of second LED cells arranged in a row parallel to the row of the first LED cells on the top surface of the substrate, and (K−1) number of third LED cells arranged in a row between the respective rows of the first and second LED cells on the top surface of the substrate. The AC driven light emitting device has a connection structure between LED cells to be operable at an AC.