Wall-Mounted AC Fan Assembly for Easy Cleaning and Motor Replacement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional wall-mounted air conditioners have a fixed fan assembly that makes cleaning and maintenance difficult due to the lack of disassembly options, leading to dust accumulation and inconvenient motor replacement.

Innovation Solution

The indoor unit design features a housing with a removable front frame and chassis, allowing the fan assembly to be exposed and easily disconnected for cleaning and maintenance, utilizing snap-fit buckles and rotating shafts for secure and stable mounting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the fan assembly is fixed non-removably on the chassis, then the structural stability is improved, but the ease of cleaning and maintenance deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of cleaning
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The fan assembly is segmented from the housing structure, allowing it to be removably connected to the front frame and chassis. This segmentation enables the fan assembly to be detached for cleaning while maintaining structural stability when connected, resolving the contradiction between fixed stability and cleaning accessibility.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the fan assembly is fixed non-removably on the chassis, then the structural stability is improved, but the ease of repair deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of motor replacement
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The fan assembly is divided into a separable component that can be removably connected to the front frame and chassis via buckles. This allows the motor and other components within the fan assembly to be easily accessed and replaced by simply removing the fan assembly, without requiring disassembly of the entire housing structure.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the fan assembly is made removable from the front frame and chassis, then the ease of cleaning is improved, but the device complexity increases

Engineering Contradiction:
Improveease of cleaningVSAvoidconnection structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The connection mechanism is extracted as a separate, standardized buckle system that can be easily engaged and disengaged. The buckles are integrated into the front frame and chassis structures, providing simple snap-fit connections that reduce overall device complexity while enabling easy removal and cleaning of the fan assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11262086B2Indoor unit, and air conditioner
Publication Date: 2022.03.01 GD MIDEA AIR CONDITIONING EQUIP CO LTD
  • US11262086B2 patent drawing
  • US11262086B2 patent drawing
  • US11262086B2 patent drawing

AI summary

Disclosed are an indoor unit and an air conditioner having the indoor unit. The indoor unit has a housing having a chassis that can be mounted to a wall, and a front frame connected with the chassis, in which the front frame and the chassis can be joined to define a mounting cavity having a mounting mouth opened downwards, and a fan assembly positioned in the mounting cavity and exposed to an outside at the mounting mouth, in which the fan assembly can be removably connected with the front frame and the chassis.