AC Filter Sensor System

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Solution Overview

Problem

Air conditioning units and HVAC systems often require filter changes that are either premature or delayed, leading to waste, dirty coils, and indoor air quality issues, with regular service calls being costly and inefficient.

Innovation Solution

An AC filter sensor system comprising a device with sensors and transducers that measure pressure differential within the AC unit, communicating via a mobile application to alert users and suppliers when a filter needs replacement, ensuring timely and efficient filter changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If users manually track and change AC filters without a monitoring system, then device complexity is reduced, but filter replacement timing becomes unreliable leading to premature or delayed changes

Engineering Contradiction:
Improvefilter replacement timingVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables automatic monitoring of filter condition through pressure differential sensors and automated notification to users via mobile applications, eliminating the need for manual tracking and ensuring timely filter replacement based on actual filter status rather than fixed schedules

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors pressure differential across the filter and provides feedback to users through mobile notifications when the filter reaches replacement thresholds, creating a closed-loop system that automatically tracks and communicates filter status without user intervention

Inventive Principle:
Principle #23Feedback

2Reliability

If regular service calls are used to monitor filter status, then filter replacement reliability improves, but service costs increase

Engineering Contradiction:
Improvefilter replacement timingVSAvoidservice cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system performs self-monitoring of filter status using integrated pressure sensors and automatically communicates with users through mobile applications, eliminating the need for paid service calls while maintaining reliable filter replacement timing through continuous automated monitoring

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces the mechanical/service-call-based monitoring approach with an automated electronic monitoring system using pressure differential sensors, transducers, and wireless communication, substituting human service intervention with automated technological monitoring

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If users change filters based on fixed schedules without monitoring, then device complexity is minimized, but indoor air quality deteriorates due to late filter changes

Engineering Contradiction:
Improveindoor air qualityVSAvoidmonitoring system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system continuously monitors pressure differential across the filter and provides real-time feedback to users through mobile notifications when replacement is needed, ensuring filters are changed based on actual condition rather than fixed schedules, thereby maintaining indoor air quality through timely intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The mobile application serves as an intermediary between the sensor system and the user, translating complex sensor data into simple actionable notifications that prompt users to replace filters at the optimal time, bridging the gap between technical monitoring and user action

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system prevents premature or late filter changes, maintains filter cleanliness and operation, and eliminates the need for users to immediately purchase replacement filters by notifying them and suppliers through the mobile application.

Implementation Method 1

a sensor and a transducer of the device measure pressure differential within the unit

Methodology Applied
Scientific EffectPressure differential measurement: Pressure Gradient

Data Source

PatentUS20230140364A1AC Filter Sensor System
Publication Date: 2023.05.04 UTTAMCHANDANI SACHIN
  • US20230140364A1 patent drawing
  • US20230140364A1 patent drawing
  • US20230140364A1 patent drawing

AI summary

The present invention relates to an AC filter sensor system that monitors the lifespan of an AC filter. The system is primarily comprised of a device, a mobile application, and a method of use. The device can be placed within an AC unit wherein a sensor and a transducer of the device measure pressure differential within the unit to allow the device to determine when an air filter needs to be replaced. The device then communicates this information to the mobile application, which alerts the user that the filter needs replaced and may also alert a filter supplier who can then ship a filter to the user.