AC Power Source Frequency Signaling for Overload Load Control

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Solution Overview

Problem

Existing power systems struggle to efficiently manage and control loads to prevent overloads, which can lead to inefficiencies and potential damage, particularly in backup generators, due to variations in load demands and environmental factors.

Innovation Solution

An intelligent load management system that connects and disconnects loads based on real-time conditions, load priorities, and environmental parameters to maintain the total load within the power source's capacity or optimize efficiency, using electronic circuitry and decision-making algorithms to prevent overloads and enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power source operates at maximum output capability, then the power supply reliability is improved, but the efficiency deteriorates due to operating conditions varying from optimum

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidgenerator efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the load configuration by connecting or disconnecting individual loads based on real-time monitoring of power source output and efficiency parameters. This dynamic reconfiguration allows the system to adapt between operating at maximum capability for reliability or optimizing for efficiency based on current conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system monitors and responds to changes in operating parameters such as power output, efficiency metrics, and environmental conditions. By detecting when the power source deviates from its efficiency curve, the system changes the operational state by selectively connecting or disconnecting loads to restore optimal efficiency or maintain reliability

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple loads are connected to maximize power utilization, then the productivity is improved, but the risk of overload and damage increases

Engineering Contradiction:
Improvepower utilizationVSAvoidoverload damage risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary assessment of load requirements and power source capability before connecting loads. The control system evaluates whether connecting an additional load would cause overload conditions, and only permits connections when safe operating margins exist, preventing damage before it occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the actual power output and load conditions, providing feedback to the control algorithm. This real-time feedback enables the system to detect approaching overload conditions and automatically disconnect appropriate loads to prevent damage, while still maximizing safe power utilization

Inventive Principle:
Principle #23Feedback

3Device complexity

If the system operates without intelligent load management, then the device complexity is reduced, but the loss of time due to inefficiencies and overload recovery increases

Engineering Contradiction:
Improvecontrol system complexityVSAvoidoverload recovery time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system implements self-service through automatic load management where the control algorithm independently monitors conditions and makes connection/disconnection decisions without human intervention. This automated self-management prevents overloads and inefficiencies, reducing recovery time despite the added control system complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12592578B1Power source load control
Publication Date: 2026.03.31 PSLC LLC
  • US12592578B1 patent drawing
  • US12592578B1 patent drawing
  • US12592578B1 patent drawing

AI summary

A method and apparatus for controlling the total load presented to an AC power source such as a generator or inverter used to provide backup or portable power. The frequency of the output AC power is controlled in response to the loading on the power source, thereby providing information about that loading of the power source which is carried by the AC power itself, thus reducing or eliminating the need for traditional wired and wireless communications. By controlling the frequency of AC power, controllable loads and load control devices can determine the amount of remaining power available from the power source in order to determine if a given load can be connected without creating an overload. The frequency may also be controlled at the power source to indicate an overload, with the loads being responsive to that overload frequency to reduce the load and thereby alleviate the overload.