AC Ice Protection Heaters Upstream of HVDC Power Conversion

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Solution Overview

Problem

Existing jet aircraft ice protection systems face inefficiencies in energy transfer and reliability due to the use of hot bleed air and conventional power conversion methods, which result in significant energy loss and component vulnerability.

Innovation Solution

An AC-generated ice protection system for a high-voltage DC aircraft system, utilizing ice protection heaters connected directly to AC feeders upstream of the primary electrical converter, with control switches to manage power distribution, reducing the need for downstream conversion and enhancing efficiency and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hot bleed air from engines is used for ice protection, then ice protection function is provided, but energy loss increases and system complexity increases

Engineering Contradiction:
Improveenergy lossVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/thermal system of using hot bleed air from engines with an electrical heating system. Electrical heaters are powered directly from the aircraft's electrical system, eliminating the need to route and condition hot air through ducts and valves. This substitution reduces energy loss by directly converting electrical energy to heat at the required locations without the inefficiencies of air heating, compression, and distribution systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If ice protection heaters are connected downstream after the primary electrical converter, then power distribution is simplified, but power loss increases and conversion efficiency decreases

Engineering Contradiction:
Improvepower lossVSAvoidconnection complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by connecting the ice protection heaters to the AC feeders upstream of the primary electrical converter. This allows the heaters to receive power directly from the generator through the AC feeders before the power needs to be converted to DC for the main aircraft electrical system. By taking power at the AC stage where the heaters are located, the system avoids the energy losses associated with converting AC to DC and then back to AC or using DC-DC conversion, thereby minimizing power loss while maintaining manageable connection complexity through standardized electrical interfaces.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If multiple conversion steps are used for power delivery to ice protection zones, then power distribution flexibility is improved, but conversion efficiency decreases and component size increases

Engineering Contradiction:
Improveconversion efficiencyVSAvoidpower distribution flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent extracts the ice protection heating function from the main DC power distribution system and connects it directly to the AC power feeders. This separation allows the ice protection system to operate independently with its own dedicated power source, eliminating the need for multiple conversion steps between AC and DC systems. The extraction of this function reduces conversion efficiency losses while maintaining power distribution flexibility through direct AC connection and independent control of the heating elements.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power loss and component size, increases system reliability, and improves energy efficiency by minimizing conversion steps and direct power delivery to ice protection zones, thus enhancing ice protection capabilities.

Implementation Method 1

The ice protection heaters may be configured to generate heat at surfaces susceptible to icing using the AC from the generator

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20260008548A1Ice protection connected to alternating current (AC)-generated output for high-voltage direct current (DC) aircraft system
Publication Date: 2026.01.08 HAMILTON SUNDSTRAND CORP
  • US20260008548A1 patent drawing
  • US20260008548A1 patent drawing

AI summary

An apparatus may include a generator, an electrical converter, and multiple ice protection heaters. The generator may be configured to generate alternating current (AC) along AC feeders. The electrical converter may be configured to convert the AC from the generator to direct current (DC). The ice protection heaters may include at least one ice protection heater connected to each of the AC feeders prior to the electrical converter. The ice protection heaters may be configured to generate heat at surfaces susceptible to icing using the AC from the generator.