Indoor AC Leak Response Using Sensor-Triggered Minimum Air Speed

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Solution Overview

Problem

Traditional air conditioners using flammable refrigerants struggle to prevent local accumulation of leaked refrigerant gas in indoor spaces, especially in larger rooms, due to insufficient air speed from the indoor unit's outlets.

Innovation Solution

The air conditioner includes a refrigerant gas sensor that triggers air to be blown from its outlets at a minimum air speed preset according to its rated cooling capacity, with adjustable blowout modes such as upper, lower, upper/lower, and left/right outblows, ensuring effective dispersal of refrigerant gas in case of leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If air is blown from the outlet at a determined air volume, then the air conditioner can operate normally, but the air speed may be insufficient to prevent local accumulation of refrigerant gas in large rooms

Engineering Contradiction:
Improveair volumeVSAvoidair speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent changes the control parameter from air volume to air speed. When refrigerant gas is detected, the control unit determines the outlet area and calculates the required air speed based on the distance from the outlet to the sensor. The air volume is then adjusted according to the calculated air speed and outlet area, ensuring sufficient air speed to disperse refrigerant gas effectively.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the air conditioner is configured to blow wind from the outlet, then refrigerant gas accumulation is restrained, but the air speed may still be insufficient in large rooms

Engineering Contradiction:
Improverefrigerant gas dispersion effectivenessVSAvoidair speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent implements dynamic control of air speed based on real-time conditions. The control unit calculates the required air speed dynamically according to the detected refrigerant gas concentration, outlet area, and distance from outlet to sensor. This dynamic adjustment ensures the air speed is always sufficient to effectively disperse refrigerant gas, regardless of room size or specific leakage conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the refrigerant gas sensor to control the air blowing operation. When the sensor detects refrigerant gas, it triggers the control unit to calculate and adjust the air speed accordingly. This closed-loop feedback mechanism ensures the air speed responds appropriately to actual refrigerant gas accumulation conditions, maintaining effective dispersion.

Inventive Principle:
Principle #23Feedback

3Difficulty of detecting and measuring

If a refrigerant gas sensor is attached to the indoor unit, then refrigerant gas leakage can be detected, but local accumulation of refrigerant gas may still occur

Engineering Contradiction:
Improverefrigerant gas detection capabilityVSAvoidlocal accumulation of refrigerant gas
Core Design Contradiction:
Difficulty of detecting and measuringVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary action by detecting refrigerant gas leakage early through the sensor and immediately responding by blowing air from the outlet. This preliminary detection and response prevents significant local accumulation of refrigerant gas before it can reach dangerous concentration levels. The air blowing operation is initiated as soon as leakage is detected, proactively preventing accumulation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents local accumulation of refrigerant gas in indoor spaces by ensuring air is blown at a sufficient speed to agitate the air, thereby dispersing leaked refrigerant gas and maintaining safety.

Implementation Method 1

a refrigerant gas sensor provided in the indoor unit

Methodology Applied
Scientific EffectGas sensing:

Implementation Method 2

air is blown from the one or more outlets at a minimum air speed or higher... effectively prevent local accumulation of the refrigerant gas

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10527310B2Air conditioner
Publication Date: 2020.01.07 DAIKIN INDUSTRIES LTD
  • US10527310B2 patent drawing
  • US10527310B2 patent drawing
  • US10527310B2 patent drawing

AI summary

When refrigerant gas leaks in an indoor unit, the leaked refrigerant gas locally accumulates in an area of the indoor space.This air conditioner includes an indoor unit having one or more outlets, and an outdoor unit connected to the indoor unit, wherein a flammable refrigerant or a mildly flammable refrigerant is used. The air conditioner includes a refrigerant gas sensor disposed in the indoor unit. When refrigerant gas is detected by the refrigerant gas sensor, a control is performed such that air is blown from the one or more outlets at a minimum air speed or higher, said minimum air speed being preset in accordance with the rated cooling capacity of the air conditioner.