AC Leakage Current Reduction Circuit for Solid-State Switches

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Solution Overview

Problem

Solid-state AC switches experience undesirable leakage currents due to parasitic capacitances that charge and discharge during AC waveform half-cycles, even when the switching devices are turned Off, leading to current flow and potential device damage.

Innovation Solution

A leakage reduction circuit is introduced that applies a positive bias voltage across the controlled terminals of solid-state switching devices when they are Off, maintaining a minimum voltage and preventing the discharge of parasitic capacitances, thereby reducing leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solid-state switching devices are turned Off to block AC power distribution, then power blocking capability is improved, but leakage current increases due to parasitic capacitance discharge

Engineering Contradiction:
Improvepower blocking capabilityVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The leakage reduction circuit applies a bias voltage in advance to counteract the discharge of parasitic capacitances. By maintaining a voltage differential across the SSSDs before the AC waveform reaches zero-crossing, the circuit prevents the formation of leakage current spikes that would otherwise occur during the Off state.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The invention changes the voltage parameter across the controlled terminals of the SSSDs by introducing a bias voltage. This parameter change maintains a minimum voltage differential even when the SSSDs are Off, thereby altering the electrical conditions that cause parasitic capacitance discharge and reducing leakage current.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If parasitic capacitances are allowed to charge during AC half-cycles, then energy storage occurs, but discharge during zero-crossing causes leakage current

Engineering Contradiction:
Improveenergy storage in parasitic capacitanceVSAvoidleakage current during zero-crossing
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful discharge of parasitic capacitances into a beneficial effect by using the leakage reduction circuit to control the discharge process. The bias voltage manages the energy release from parasitic capacitances in a controlled manner, preventing harmful leakage current spikes while allowing the natural charge/discharge cycle to occur.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If a bias voltage is applied across controlled terminals of SSSDs, then leakage current is reduced, but additional circuit complexity is introduced

Engineering Contradiction:
Improveleakage currentVSAvoidcircuit complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The leakage reduction circuit acts as an intermediary between the AC power source and the SSSDs. It introduces a bias voltage through additional circuit elements (such as voltage sources, resistors, or capacitors) that mediate the electrical conditions across the SSSD controlled terminals, reducing leakage current while adding controlled complexity to achieve the desired performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes leakage current spikes from approximately twenty milliamps to less than five milliamps, ensuring reliable operation and preventing potential device damage by maintaining a minimum voltage across the controlled terminals.

Implementation Method 1

This is a result of parasitic capacitances associated with each SSSD that charge/discharge during the half-cycles of the AC waveform. For example, the junction capacitance associated with the SSSDs allow energy to be stored during a half-cycle of the AC waveform

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Data Source

PatentUS8928185B2Alternating current (AC) leakage current reduction circuit
Publication Date: 2015.01.06 HAMILTON SUNDSTRAND CORP
  • US8928185B2 patent drawing
  • US8928185B2 patent drawing
  • US8928185B2 patent drawing

AI summary

A solid-state power distribution system having a first solid-state switching device (SSSD) and a second solid-state switching device (SSSD) for distributing power from an AC power source to a load includes a leakage current reduction circuit for reducing leakage current generated by the SSSDs when Off. When the first and second SSSDs are Off, the leakage current reduction circuit provides a positive bias voltage across controlled terminals of the first SSSD and a negative bias voltage across controlled terminals of the second SSSD.