AC Direct LED Control Circuit with Integrated Dimming and Protection

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Solution Overview

Problem

Existing LED lamp control circuits are costly due to the need for a driving module to convert AC to adaptive current and lack the ability to effectively adjust light output, limiting their functionality.

Innovation Solution

A control circuit directly coupled with an AC power grid, incorporating a protection unit, anti-interference unit, adjusting unit, auxiliary control unit, low-flicker control unit, ESD protection unit, and IC units, which allows for the adjustment of LED lamp luminance and reduces flicker frequency, thereby eliminating the need for a separate driving module and enhancing user control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a driving module is added to convert AC to adaptive current, then the LED lamp can function properly, but the manufacturing cost increases

Engineering Contradiction:
ImproveLED lamp functionalityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the control circuit and driving module functions into a single integrated control circuit that can directly accept AC input and control LED output, eliminating the need for separate driving module and reducing manufacturing cost

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control circuit is designed to perform multiple functions including AC rectification, current regulation, dimming control, and LED protection within a single device, making it universally applicable without requiring additional specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a control circuit is added to control LED lamp, then the LED lamp can be controlled, but the manufacturing cost increases

Engineering Contradiction:
ImproveLED lamp control capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The control and driving functions are merged into a single integrated circuit that can be directly connected to AC power, eliminating the need for separate control and driving components and reducing overall manufacturing cost

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If a conventional control circuit is used, then the LED lamp can be turned on or off, but the light adjustment capability is insufficient

Engineering Contradiction:
Improvebasic on/off controlVSAvoidlight adjustment capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The control circuit incorporates dynamic dimming control that allows continuous adjustment of LED luminance output, transitioning from static on/off control to dynamic multi-level brightness control for enhanced versatility

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9930740B1Control circuit
Publication Date: 2018.03.27 CHAMP TECH OPTICAL (FOSHAN) CORP
  • US9930740B1 patent drawing
  • US9930740B1 patent drawing

AI summary

A control circuit of the present disclosure can directly coupled with AC power grid to control and adjust an LED lamp. The control circuit includes a protection unit, an anti-interference unit, an adjusting unit, an auxiliary control unit, a light emitting module, a low-flicker control unit, an ESD protection unit, an output unit and a plurality of IC unit. the adjusting unit adjusts and control a luminance of the light emitting module, the auxiliary control unit assistants to adjust the luminance of the light emitting module and increase a compatibility between the adjusting unit and the IC unit.