AC Direct LED Driver with Capacitor and Current Controller

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Solution Overview

Problem

AC-direct linear LED driving methods face issues with current deviation, flicker, high inrush current, low power factor, and high total harmonic distortion, limiting their applicability and compliance with stringent flicker regulations, especially when using capacitors for power storage.

Innovation Solution

An AC-direct LED driving apparatus incorporating a rectifier, an LED, a capacitor for alternating charging and discharging, and MOSFET-based current drivers with diodes and operational amplifiers to manage current paths and voltage levels, ensuring efficient power delivery and minimizing flicker while maintaining high power factor and low harmonic distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a capacitor is connected to the input terminal to decrease flicker, then flicker characteristics are improved, but inrush current increases and power factor decreases

Engineering Contradiction:
ImproveflickerVSAvoidpower factor
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent introduces a current controller as an intermediary device between the capacitor and the LED. This controller actively manages the charging current of the capacitor, preventing excessive inrush current while maintaining the capacitor's ability to reduce flicker. The current controller mediates between the power source, capacitor, and LED, optimizing both flicker reduction and power factor performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent dynamically adjusts the charging parameters of the capacitor through the current controller. By changing the charging current limits and timing parameters, the system optimizes the capacitor's operation to reduce flicker while minimizing the impact on power factor and inrush current characteristics.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a capacitor is connected to the input terminal to decrease flicker, then flicker characteristics are improved, but device complexity increases

Engineering Contradiction:
ImproveflickerVSAvoidcircuit complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The current controller performs multiple functions: it limits inrush current, controls capacitor charging, and works with the rectifier to maintain power factor. By making the current controller a multi-functional component, the patent reduces the need for separate dedicated circuits for each function, thereby managing device complexity while achieving flicker reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If AC voltage is directly used without converter or capacitor, then system simplicity is maintained, but flicker characteristics worsen with 100% percentage flicker

Engineering Contradiction:
Improvesystem simplicityVSAvoidflicker
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by pre-charging the capacitor during specific phases of the AC cycle and using the stored energy to maintain LED current during voltage dips. The current controller prepares the capacitor in advance to counteract upcoming voltage variations, thereby reducing flicker while maintaining a relatively simple system architecture.

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If sequential driving method is used, then circuit simplicity is maintained, but current deviation between channels increases

Engineering Contradiction:
Improvecircuit simplicityVSAvoidcurrent uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The current controller implements feedback mechanisms to monitor and adjust the current distribution across multiple LED channels. By detecting current deviations and dynamically adjusting the charging/discharging of the capacitor, the system maintains uniform current across channels while preserving the simplicity of the sequential driving architecture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces flicker, decreases overcharged currents, and achieves high efficiency and power factor, while simplifying the system and reducing production costs, making it compliant with future flicker regulations without using inductors or transformers.

Implementation Method 1

a capacitor (C) connected to a first terminal of the LED, and configured to drive the LED while alternating between charging and discharging sections according to a preset cycle

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a rectifier configured to receive and rectify an alternating current (AC) voltage

Methodology Applied
Scientific EffectRectification:

Implementation Method 3

an LED configured to emit light based on a rectified voltage received from the rectifier

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS11464091B2AC direct LED driver including capacitor for LED driver
Publication Date: 2022.10.04 POINT TECH CO LTD
  • US11464091B2 patent drawing
  • US11464091B2 patent drawing
  • US11464091B2 patent drawing

AI summary

Disclosed herein is a AC direct LED driving apparatus. The light emitting diode (LED) driving apparatus includes: a rectifier configured to receive and rectify an alternating current (AC) voltage; an LED configured to emit light based on a rectified voltage received from the rectifier; a capacitor connected to a first terminal of the LED, and configured to drive the LED while alternating between charging and discharging sections according to a preset cycle; a first current driver connected to a second terminal of the LED and configured to control a path of current flowing in the LED and the capacitor based on different input voltage levels; a second current driver configured to control charging and discharging of the capacitor; and a first diode connected onto a current path of the capacitor and the second current driver, and configured to form a discharging path for driving the LED based on a charged voltage of the capacitor.