AC Direct-Coupled LED Power Supply Without Converter Loss

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Solution Overview

Problem

In AC direct-coupled LED driving schemes, the addition of a converter circuit compromises power factor and harmonic characteristics, increases volume and cost, while linear schemes reduce efficiency and deteriorate power factor characteristics.

Innovation Solution

An apparatus that includes a rectifier unit, a light emitting unit with series-connected LEDs, a signal generation unit using Zener diodes and transistors to generate driving signals, and a switch unit with transistors and resistances to control current flow to a microcontroller, allowing efficient power supply without an inductor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a converter circuit is added to supply power in AC direct-coupled LED driving, then power supply functionality is achieved, but power factor deteriorates, harmonic characteristics worsen, volume increases, and cost increases significantly

Engineering Contradiction:
Improvepower supply implementationVSAvoidcircuit structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts the power supply function from the traditional converter circuit and implements it directly within the LED driving circuit itself. By using the existing AC input and LED current path to generate the required voltages for the microcontroller and sensor, the design eliminates the need for a separate converter circuit, thereby maintaining simplicity while achieving power supply functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The LED driving circuit is designed to perform multiple functions simultaneously: it drives the LED lights, senses current for control, and generates power for the microcontroller and sensor. This multi-functionality is achieved by strategically placing resistors and diodes to create voltage drops and rectification paths that provide necessary operating voltages without requiring additional dedicated power supply components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If a converter circuit is added to supply power in AC direct-coupled LED driving, then power supply functionality is achieved, but volume increases and cost increases significantly

Engineering Contradiction:
Improvepower supply implementationVSAvoidapparatus volume
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent merges the power supply circuit with the LED driving circuit by integrating power generation components (resistors, diodes) into the existing current path. The same current that flows through the LEDs also passes through sense resistors and rectifier diodes that generate power for auxiliary components, thereby eliminating the need for separate power supply components and reducing overall volume.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a linear type circuit is used for power supply in AC direct-coupled LED driving, then structure is simple, but power factor characteristics deteriorate and efficiency is greatly reduced

Engineering Contradiction:
Improvecircuit structureVSAvoidpower efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent employs periodic rectification and voltage dropping actions to generate power for auxiliary components. By using diodes to rectify the AC current periodically and resistors to drop voltages at specific moments in the AC cycle, the system generates the necessary DC voltages for the microcontroller and sensor without continuous energy dissipation, thereby improving efficiency while maintaining structural simplicity.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains the advantages of AC direct-coupled LED driving schemes while preventing current flow when the LEDs are turned off, enhancing efficiency and reducing costs by eliminating the need for additional converter circuits.

Implementation Method 1

a rectifier unit configured to apply a voltage by rectifying alternating current power source

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

a signal generation unit configured to generate a driving signal by dropping the voltage of the rectifier unit

Methodology Applied
Scientific EffectZener effect:

Implementation Method 3

a light emitting unit including a plurality of light emitting diodes which emit light by electric current according to the voltage

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11839003B2Apparatus for supplying power to drive alternating current (AC) direct-coupled light-emitting diodes (LED)
Publication Date: 2023.12.05 POINT TECH CO LTD
  • US11839003B2 patent drawing
  • US11839003B2 patent drawing
  • US11839003B2 patent drawing

AI summary

Provided is an apparatus for supplying power. The apparatus includes a rectifier unit configured to apply a voltage by rectifying alternating current power source, a light emitting unit including a plurality of light emitting diodes which emit light by electric current according to the voltage and are connected in series, a signal generation unit configured to generate a driving signal by dropping the voltage of the rectifier unit, and a switch unit including a plurality of transistors which are connected to the plurality of light emitting diodes, respectively, and are turned on by the driving signal and switch a route of electric current flowing in the plurality of light emitting diodes to be supplied to a microcontroller as power source.