AC LED Module Waveform Modulation for Power Factor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional AC light emitting devices have low power factor and high flicker extent due to high threshold voltage requirements, leading to inefficient light emission and increased power wastage when using AC voltage sources.

Innovation Solution

The AC light emitting device modulates the waveform or frequency of the AC voltage source and adjusts the connection states of LEDs to ensure uniform current flow, allowing for efficient light emission by turning on LEDs with different micro diode areas according to the voltage source, thereby improving power factor and reducing flicker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple micro-diodes are connected in series to form a string with high threshold voltage (90V or higher), then the device can be powered by mains voltage, but the power factor becomes too small (less than 0.8) and real power is wasted

Engineering Contradiction:
Improvepower factorVSAvoidpower wastage
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent divides the single high-threshold-voltage string into multiple parallel strings with lower threshold voltages. Each string contains fewer micro-diodes in series, reducing the threshold voltage requirement. This segmentation allows the AC LED module to conduct current for a larger portion of the AC cycle, improving the power factor and reducing energy wastage while still being compatible with mains voltage operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent dynamically adjusts the connection configuration of micro-diodes between series and parallel arrangements based on operating conditions. By controlling the switching elements, the system can transition between different connection states to optimize the power factor under varying voltage and current conditions, preventing excessive power wastage while maintaining compatibility with mains voltage.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the threshold voltage is set high (90V or higher) to enable mains operation, then the device can work with AC voltage source, but the proportion of micro-diodes that do not emit light increases causing increased flicker extent

Engineering Contradiction:
Improvemains operation capabilityVSAvoidflicker extent
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

By segmenting the high-threshold-voltage string into multiple parallel strings with lower threshold voltages, the patent ensures that more micro-diodes conduct and emit light during each AC cycle. This reduces the proportion of non-conducting micro-diodes and minimizes flicker, while maintaining the ability to operate from mains voltage through the parallel configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the electrical parameters of the circuit by altering the connection configuration between series and parallel. This parameter change reduces the effective threshold voltage during operation, allowing micro-diodes to conduct at lower voltage levels and reducing flicker, while the overall system remains compatible with mains voltage through the parallel string architecture.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the frequency of AC voltage source is low, then the device can operate with standard mains frequency, but the flicker extent of micro-diode is increased

Engineering Contradiction:
ImproveAC frequencyVSAvoidflicker extent
Core Design Contradiction:
SpeedVSIllumination intensity

Solution Approach 1:

The patent segments the circuit into multiple parallel strings that can conduct at lower voltage thresholds. This segmentation effectively increases the duty cycle of light emission at standard mains frequency, reducing the perceived flicker by ensuring more continuous operation of the micro-diodes even at lower frequencies.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances light emitting efficiency, reduces flicker, and increases the power factor, enabling the AC light emitting device to operate effectively with AC voltage sources while minimizing power wastage.

Implementation Method 1

A light emitting diode (LED) has the high endurance, the long lifetime, the light and handy property and the low power consumption

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS9501992B2Alternating current light emitting device
Publication Date: 2016.11.22 ENNOSTAR CORP
  • US9501992B2 patent drawing
  • US9501992B2 patent drawing
  • US9501992B2 patent drawing

AI summary

An alternating current (AC) light emitting device includes an AC light emitting diode (LED) module and a waveform modulation unit. The AC LED module includes at least two sets of micro-diodes. The waveform modulation unit coupled between the AC LED module and an AC voltage source modulates a waveform of the AC voltage source.