Power Supply AC-Off State Sensing via PWM Control

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Solution Overview

Problem

Conventional power supply devices fail to accurately sense the AC-off state by detecting only one input line for AC power, leading to incomplete power reset and potential abnormal operation.

Innovation Solution

A power supply device with a PWM control module that senses the AC-off state by rectifying AC power into DC power and using a transformer to convert voltage, including a switch, controller, and AC-off detector to determine the AC-off state, ensuring proper power reset and normal operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the power supply device senses AC-off state by detecting only one input line, then the device structure is simple, but the sensing accuracy is insufficient leading to incomplete power reset

Engineering Contradiction:
ImproveAC-off state sensing accuracyVSAvoidsensing circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensing function is divided into two independent detection paths: one for detecting the AC-off state through the rectifier circuit, and another for generating the reset signal through the capacitor discharge mechanism. This segmentation allows each part to focus on a specific task, improving overall sensing accuracy without proportionally increasing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capacitor is pre-charged during normal operation and automatically discharges when AC power is cut off, generating a reset signal before the system needs to be reset. This preliminary action ensures that the power supply device can quickly and accurately respond to AC-off states without requiring complex real-time detection circuits.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the power supply device uses a simple detection method for AC-off state, then the device complexity is low, but the reliability is insufficient when AC input lines are shorted

Engineering Contradiction:
Improveoperation reliability under short circuit conditionsVSAvoiddetection circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rectifier circuit acts as an intermediary between the AC input lines and the sensing mechanism. It converts AC voltage (whether normal or shorted) into a form that can be reliably detected by the capacitor discharge circuit, ensuring accurate AC-off state detection even when AC input lines are shorted, without requiring complex detection circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The capacitor discharge circuit provides feedback about the AC-off state to the power supply control system. When the capacitor discharges due to AC power cutoff, it generates a reset signal that confirms the AC-off state to the system, ensuring reliable operation under short circuit conditions through this feedback mechanism.

Inventive Principle:
Principle #23Feedback

3Reliability

If the power supply device resets driving power in AC-off state, then the abnormal operation is prevented, but the power consumption during sensing increases

Engineering Contradiction:
Improveprevention of abnormal operationVSAvoidpower consumption during sensing
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The capacitor naturally charges and discharges in periodic cycles corresponding to the AC power state. During AC-on state, the capacitor charges; during AC-off state, it discharges to generate a reset signal. This periodic action allows the system to sense AC-off states and reset driving power reliably without requiring continuous power consumption for active sensing.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate sensing of AC-off states, preventing abnormal operation by resetting the driving power and maintaining normal operation, even when one or both phases of AC input lines are shorted.

Implementation Method 1

a rectifier configured to rectify AC power into DC power

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a transformer configured to supply output voltage by converting voltage of the DC power rectified by the rectifier

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9887618B2Power supply device sensing AC-off state
Publication Date: 2018.02.06 MAGNACHIP SEMICON LTD
  • US9887618B2 patent drawing
  • US9887618B2 patent drawing
  • US9887618B2 patent drawing

AI summary

There is provided a power supply device sensing an AC-off state. The power supply device includes a rectifier configured to rectify AC power into DC power, a transformer configured to supply output voltage by converting voltage of the DC power rectified by the rectifier, and a Pulse Width Modulation (PWM) control module configured to output voltage by switching a power switching device connected to the transformer, configured to drive the power supply device by connecting power of an HV pin to a VCC pin, and configured to determine an AC-off state by sensing voltage rectified by the rectifier.