Ceiling-Embedded AC Outlet Guide Tube for Longer Air Throw

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Solution Overview

Problem

Conventional ceiling-embedded air conditioners experience a significant drop in airflow velocity when directing air forward, limiting the reachable distance due to sharp changes in airflow direction caused by wind deflectors.

Innovation Solution

The design incorporates a curved outlet ventilation path in the outlet guide tube of the decorative panel, with a bottom opening facing diagonally downwards, allowing air to be gently guided forward without abrupt direction changes, thereby maintaining airflow velocity and extending its reach.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If wind deflectors are used to change the direction of air flow sharply, then the air flow direction is changed to frontward, but the flow velocity drops quickly and the reachable distance is limited

Engineering Contradiction:
Improveflow velocity of airVSAvoidreachable distance of air flow
Core Design Contradiction:
SpeedVSLength of moving object

Solution Approach 1:

The outlet guide tube is designed with a curved shape instead of sharp angles, allowing the air flow to change direction gradually. The curvature radius is specifically set to be 0.05 to 0.15 times the length of the outlet guide tube, which minimizes flow separation and maintains high flow velocity while directing air forward, thereby extending the reachable distance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The outlet guide tube extends downward below the decorative panel, utilizing the vertical dimension to guide air flow. The bottom opening of the outlet guide tube protrudes downward, allowing air to be discharged in a direction that combines vertical and horizontal components, effectively extending the reachable distance without requiring sharp directional changes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If wind deflectors change the direction of wind sharply, then the air is directed forward, but the sudden changes make it difficult to extend the reachable distance

Engineering Contradiction:
Improvedirection control of air flowVSAvoidreachable distance of air flow
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The curved outlet guide tube provides smooth directional control without sharp edges, allowing air to follow the curvature naturally. This maintains ease of operation for direction control while avoiding flow separation that would limit reachable distance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The outlet guide tube is designed with specific dimensional ratios (curvature radius of 0.05 to 0.15 times the tube length) that optimize the dynamic behavior of air flow. This dynamic design allows the air to adapt to the curved path while maintaining high velocity and extending reachable distance.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively alleviates the drop in airflow velocity and increases the reachable distance of the outgoing air flow in the forward direction by smoothly guiding air through a curved outlet guide tube, enhancing the overall performance of the ceiling-embedded air conditioner.

Implementation Method 1

an outlet ventilation path that connects the top opening to the bottom opening and is curved

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

a fan unit that is disposed inside the housing and includes a sirocco fan configured to collect air from the intake port and discharge the air from an outlet tube

Methodology Applied
Scientific EffectFan: Fan

Implementation Method 3

a drain pan that is configured to collects dew drops formed on the heat exchanger

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11898762B2Ceiling-embedded air conditioner
Publication Date: 2024.02.13 FUJITSU GENERAL LTD
  • US11898762B2 patent drawing
  • US11898762B2 patent drawing
  • US11898762B2 patent drawing

AI summary

A ceiling-embedded air conditioner includes a main unit, and a decorative panel that has an intake port and an outlet guide tube, wherein the main unit includes a box-shaped housing, a heat exchanger that is disposed inside the housing, a fan unit that is disposed inside the housing and collects air from the intake port and discharge the air from an outlet tube, and a drain pan that has an outlet port opening through which the air discharged from the outlet tube passes toward the outlet guide tube, the outlet guide tube has a top opening communicating with the outlet tube, a bottom opening facing a direction below a front plate of the housing, and a curved outlet ventilation path connecting the top opening to the bottom opening, and a bottom end of the bottom opening protrudes more downwards than the decorative panel does.