AC Transition-Metal Catalysis for Coupling Without Electrode Fouling

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Solution Overview

Problem

Transition-metal catalysis has limited application in organic synthesis using alternating current (AC) compared to direct current (DC), with no existing methods demonstrating effective coupling reactions.

Innovation Solution

Integrate alternating current (AC) with transition-metal catalysis through electron transfer steps at the same electrode, facilitating reactions like amination, etherification, and esterification by inducing sequential oxidation and reduction processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If direct current (DC) electrolysis is used to assist transition-metal catalysis, then the coupling reactions can be facilitated through electron transfer, but electrode fouling occurs and limits the application scope

Engineering Contradiction:
Improvecoupling reaction efficiencyVSAvoidelectrode fouling
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies alternating current (AC) instead of direct current (DC) to create periodic oxidation and reduction cycles at the electrode surface. This periodic action prevents fouling by continuously reversing the electrode polarity, preventing accumulation of reaction byproducts on the electrode surface while maintaining catalytic activity throughout the cycle.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The AC electrolysis method allows the electrode to periodically discard accumulated fouling substances during the reversal phase and recover its catalytic function. The alternating polarity enables the electrode to be cleaned automatically as reaction products are removed during the opposite polarity phase, maintaining sustained catalytic performance.

Inventive Principle:
Principle #34Discarding and recovering

2Adaptability or versatility

If photoredox catalysis is merged with transition-metal catalysis to enable C—C, C—N, and C—O coupling reactions, then previously elusive reactions become accessible, but the system complexity increases

Engineering Contradiction:
Improvereaction type coverageVSAvoidcatalytic system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges photoredox catalysis and transition-metal catalysis into a unified dual-catalytic system where both catalysts work synergistically. The photoredox catalyst generates radicals through light-induced electron transfer, while the transition-metal catalyst facilitates bond formation, enabling coupling reactions that are inaccessible to either catalyst alone.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The combined catalytic system achieves multi-functionality by enabling multiple types of coupling reactions (C—C, C—N, C—O, C—S, C—P, C—Si) through a single integrated approach. The system can adapt to different substrate combinations and reaction types without requiring fundamentally different catalytic mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If alternating current (AC) is used for electrosynthesis to prevent electrode fouling, then electrode stability is improved, but the application in transition-metal catalysis is limited

Engineering Contradiction:
Improveelectrode stabilityVSAvoidcatalytic reaction applicability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent utilizes the periodic nature of AC electrolysis to create alternating oxidation and reduction phases that facilitate transition-metal catalytic cycles. The periodic reversal of current direction enables the metal catalyst to access multiple oxidation states necessary for catalysis while maintaining electrode stability and preventing fouling throughout the process.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

AC-assisted transition-metal catalysis enables efficient C—C, C—N, C—O, C—S, C—P, and C—Si couplings with high yields and reduced side products, overcoming limitations of DC methods.

Implementation Method 1

Integrate alternating current (AC) with transition-metal catalysis through electron transfer steps at the same electrode, facilitating reactions like amination, etherification, and esterification by inducing sequential oxidation and reduction processes

Methodology Applied
Scientific EffectElectron transfer: Redox Reactions

Implementation Method 2

inducing sequential oxidation and reduction processes

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

inducing sequential oxidation and reduction processes

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS12392042B2Alternating current (AC) transition-metal catalysis
Publication Date: 2025.08.19 YEDA RES & DEV CO LTD
  • US12392042B2 patent drawing
  • US12392042B2 patent drawing
  • US12392042B2 patent drawing

AI summary

This invention provides a catalytic process wherein alternating current is used for catalytic coupling (such as C—C, C—N, C—O, C—S, C—P, C—Si and/or C—B couplings) using a transition-metal catalysis.