Accelerated Consumable Estimation for Variable Data Printing

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Solution Overview

Problem

Offline consumable use estimation in printing systems is time-consuming due to the lack of hardware acceleration and processing power, especially when performed on computers less powerful than digital front ends (DFEs) used in production printing devices.

Innovation Solution

An accelerated consumable use estimation method that separates static and variable content within print jobs, using metadata to identify reused content, allowing for faster rendering and estimation by processing static content separately and avoiding redundant calculations for variable content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If offline consumable use estimation is performed on standard computers without hardware acceleration, then the estimation can be done on accessible devices, but the processing time becomes excessively long

Engineering Contradiction:
ImproveAccessibility of estimation systemVSAvoidEstimation processing time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent segments the consumable estimation process into distinct phases: variable content rendering and static content processing. By separating these tasks, the system can optimize each phase independently, using hardware acceleration for variable content while handling static content through more efficient algorithms, thereby reducing overall processing time on standard computers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary analysis of the print job to identify variable versus static content before executing the full estimation process. This preliminary classification allows the system to prepare optimization strategies in advance, such as pre-identifying hardware-accelerated rendering requirements for variable content sections.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If complete rendering and processing is performed for accurate consumable estimation, then measurement precision is improved, but productivity decreases due to time-consuming processing

Engineering Contradiction:
ImproveConsumable estimation accuracyVSAvoidEstimation processing speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies different processing quality levels to different content types within the print job. Variable content receives full rendering and processing for accurate consumable estimation, while static content uses optimized algorithms that provide sufficient accuracy with reduced processing overhead. This local differentiation maintains overall estimation precision while improving productivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system performs partial rendering for static content sections, focusing only on the specific areas that consume resources rather than complete rendering. This partial action approach maintains adequate estimation accuracy for static portions while significantly reducing processing time compared to full rendering.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If variable content is processed individually for each record, then estimation accuracy is maintained, but processing time increases significantly

Engineering Contradiction:
ImprovePer-record estimation accuracyVSAvoidProcessing time for multiple records
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent merges the processing of variable content across multiple records by identifying and consolidating common rendering operations. When the same variable content appears in multiple records, the system renders it once and reuses the result, maintaining per-record estimation accuracy while dramatically reducing total processing time through this combining strategy.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11960947B2Methods and printing system using accelerated consumable use estimation in printing operations
Publication Date: 2024.04.16 KYOCERA DOCUMENT SOLUTIONS INC
  • US11960947B2 patent drawing
  • US11960947B2 patent drawing
  • US11960947B2 patent drawing

AI summary

Variable data printing operations use static and variable content to create many different documents. An estimation system for printing operations implements accelerated consumable use estimation for variable data printing operations by tagging reused objects having static content. The static content is rendered within the estimation system once and then stored for use in later estimation operations, as needed. Variable content is rendered for each record. Using this process, the estimation system does not need to render reused content repeatedly in providing consumable use estimates.