Acceleration Sensor Beam Stress Concentration

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Solution Overview

Problem

Existing acceleration sensors with piezoresistive elements face issues such as unstable quality due to complex manufacturing processes and a widened detection range leading to reduced sensitivity, as well as the output of unnecessary detection signals from external stresses.

Innovation Solution

The acceleration sensor design includes a weight with projections and a support with recesses, where beams connect the weight and support with differing levels, focusing stress on specific regions for piezoresistive elements, allowing for high sensitivity and reduced external stress impact without complex manufacturing techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the detection range is widened to detect larger accelerations, then the detection capability is improved, but the detection sensitivity is reduced

Engineering Contradiction:
Improvedetection rangeVSAvoiddetection sensitivity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies local quality by creating a non-uniform beam structure with varying thickness along the beam length. The beam is thicker near the weight attachment point and tapers toward the support, concentrating stress locally at specific regions where piezoresistive elements are placed. This localized stress concentration enables high sensitivity detection while maintaining the ability to detect larger acceleration ranges.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the geometric parameters of the beam by introducing a thickness gradient from the weight attachment point to the support. This parameter variation allows the beam to simultaneously achieve wide detection range and high sensitivity by optimizing the stress distribution characteristics through controlled geometric modification.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple flexible beams are used to support the weight, then the detection range is improved, but unnecessary detection signals are output in response to external stresses

Engineering Contradiction:
Improvedetection rangeVSAvoidunnecessary detection signals
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent uses local quality by creating asymmetric projection structures on the weight and support, causing the beams to be positioned at different levels. This asymmetric arrangement creates specific stress concentration regions only at predetermined locations on the beams, allowing the system to distinguish between useful acceleration-induced stresses and harmful external stresses, thereby reducing unnecessary detection signals.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If sophisticated process techniques are used to create oblique surfaces and dispose piezoresistors on them, then the detection sensitivity is improved, but the manufacturing complexity increases and quality becomes unstable

Engineering Contradiction:
Improvedetection sensitivityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses copying by creating a three-dimensional beam structure with varying thickness that can be manufactured using standard semiconductor fabrication processes. Instead of requiring complex oblique surface machining, the design replicates the necessary stress concentration geometry through controlled thickness variation during fabrication, achieving the same detection sensitivity with simpler, more stable manufacturing processes.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces mechanical surface preparation (creating oblique surfaces through machining or grinding) with a fabrication-based approach where the beam thickness is controlled during the semiconductor manufacturing process. This substitution eliminates the need for sophisticated post-processing techniques and achieves the same functional result with simpler, more scalable manufacturing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves high sensitivity across a wide detection range while minimizing unnecessary signal outputs from external stresses, enabling easy manufacturing and robust performance.

Implementation Method 1

a piezoresistive element disposed on at least one of the plurality of beams

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS9964561B2Acceleration sensor
Publication Date: 2018.05.08 MURATA MFG CO LTD
  • US9964561B2 patent drawing
  • US9964561B2 patent drawing
  • US9964561B2 patent drawing

AI summary

An acceleration sensor includes weights, a support, and beams on which piezoresistive elements are disposed. The weights include projections and recesses. The support includes projections and recesses. The beams are connected to the projections and the recesses.