Micromechanical Acceleration Sensor Continuous Self-Testing

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Solution Overview

Problem

Existing micromechanical acceleration sensors face challenges in maintaining functional reliability, particularly in detecting offset and sensitivity deviations over time or due to temperature changes, and require interruptions during self-testing, which is inefficient and prone to errors.

Innovation Solution

A method and device for continuous self-testing of micromechanical acceleration sensors using multiple measurement units in non-coplanar directions, where accelerations are measured and compared to a threshold, generating error messages if deviations occur, ensuring reliable operation without interruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high voltage self-testing arrangement is used, then sensor functional reliability can be tested, but measurement of acceleration must be interrupted and offset/sensitivity deviations cannot be measured

Engineering Contradiction:
Improvesensor functional reliabilityVSAvoidmeasurement continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements continuous self-testing by using multiple sensor units measuring in different directions simultaneously. The system continuously monitors acceleration components and compares them to detect deviations without interrupting the measurement process, allowing both functional reliability testing and acceleration measurement to proceed concurrently.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The sensor is divided into multiple measurement units, each measuring acceleration in different directions. This segmentation allows the system to perform self-testing by analyzing the relationships between measurements from different units while maintaining continuous operation, as each unit can independently measure and the system can continuously monitor for deviations.

Inventive Principle:
Principle #1Segmentation

2Reliability

If high voltage parts are implemented in circuit structures, then self-testing capability is achieved, but design and realization of circuit technology becomes complex

Engineering Contradiction:
Improveself-testing capabilityVSAvoidcircuit technology complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the high voltage electrostatic self-testing method with a signal processing approach. Instead of using high voltage to induce electrostatic forces, the system uses multiple low-voltage acceleration measurements and processes them through mathematical operations (comparing measurements to detect deviations) to achieve self-testing functionality, thereby eliminating the need for complex high voltage circuitry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces signal processing operations as an intermediary between the sensor measurements and the self-testing function. Rather than directly using high voltage electrostatic forces, the system uses processed acceleration data from multiple directions as an intermediary to detect sensor deviations, simplifying the circuit technology while maintaining self-testing capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple sensor units measuring in different directions are used, then continuous self-testing is enabled, but device complexity increases

Engineering Contradiction:
Improvecontinuous self-testing capabilityVSAvoidsensor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the sensor system where multiple measurement units serve dual purposes: they simultaneously perform acceleration measurement in different directions and enable self-testing functionality. The same structural elements (sensor units, readout circuitry) are used for both measurement and self-testing, eliminating the need for separate dedicated components and reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the measurement function and self-testing function into a single integrated system. The multiple sensor units measuring in different directions are combined to provide both acceleration data and self-diagnostic capability, where the measurement process itself serves as the testing mechanism, reducing the need for separate testing apparatus.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables continuous monitoring of sensor reliability, detects errors promptly, and maintains accurate acceleration measurements across multiple axes without interrupting the measurement process, enhancing the functional reliability of micromechanical acceleration sensors.

Implementation Method 1

measurement is based, for example, in the capacitance measurement on a change of a gap between two surfaces of a electrode pair of a sensor caused by acceleration. The capacitance between the surfaces, i.e. the storage capacity of the electrical charge, depends on the surface area of the surfaces and the distance between the surfaces.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The high voltage causes an electrostatic force between the measurement electrode and the mass of the sensor, resulting in bending of the spring and shifting of the mass

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 3

The high voltage causes an electrostatic force between the measurement electrode and the mass of the sensor, resulting in bending of the spring and shifting of the mass

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentEP2587266B1A method for the micromechanical measurement of acceleration and a micromechanical acceleration sensor
Publication Date: 2014.05.14 MURATA ELECTRONICS OY
  • EP2587266B1 patent drawingFigure 1
  • EP2587266B1 patent drawing
  • EP2587266B1 patent drawing

AI summary

The invention relates to measurement devices used in the measurement of acceleration, and more specifically, to micromechanical acceleration sensors. The invention seeks to offer an improved method for the measurement of acceleration directed to three or two dimensions using a micromechanical acceleration sensor as well as an improved micromechanical acceleration sensor. Using this invention, the functional reliability of a sensor can be monitored in constant use, and it is suitable for use particularly in small-sized micromechanical acceleration sensor solutions measuring in relation to several axes.