Accelerator Pedal Rotation Angle Detection Using Dual Hall IC Voltage Ratios

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing accelerator apparatuses fail to accurately determine abnormal rotation angles of the pedal, leading to potential misinterpretation of normal and abnormal operation states, which can result in incorrect throttle valve control.

Innovation Solution

The apparatus includes a support device, a shaft, an operation device, a biasing device, a magnetism generation device, and plural magnetism detection devices, with an abnormality check device that determines abnormal rotation angles based on voltage differences between output voltages from the magnetism detection devices, using predetermined relational expressions to define normal and abnormal operation conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage difference checking is used to determine abnormal operation, then the accelerator apparatus can detect power supply issues, but it cannot accurately determine abnormal pedal rotation angles exceeding full-closure limits

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoidchecking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the parameter used for abnormality detection from voltage difference alone to a combined parameter that includes the relationship between voltages from multiple magnetism detection devices. By establishing predetermined relational expressions between these voltage parameters, the system can accurately determine when the pedal rotation angle exceeds the full-closure limit, resolving the inability to detect abnormal rotation angles while maintaining reasonable system complexity.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the accelerator apparatus determines normal operation based on voltage difference within predetermined range, then it can operate the throttle valve normally, but it misinterprets abnormal states where the pedal rotates beyond full-closure angle

Engineering Contradiction:
Improvethrottle valve controlVSAvoidpedal rotation angle measurement
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring the voltages from multiple magnetism detection devices and comparing them against predetermined relational expressions. This feedback mechanism allows the system to distinguish between normal operation (where the pedal is within the valid rotation range) and abnormal operation (where the pedal exceeds full-closure angle), thereby improving measurement precision without compromising ease of operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes from using a single voltage difference parameter to using multiple voltage parameters from different magnetism detection devices. By establishing relational expressions between these parameters, the system achieves more precise measurement of pedal rotation angle, enabling accurate detection of abnormal states while maintaining normal throttle valve control operation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If only two magnetism detection devices are used, then the device complexity is reduced, but the ability to accurately determine abnormal rotation angles is compromised

Engineering Contradiction:
Improvenumber of detection devicesVSAvoidrotation angle detection
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transforms the limitation of using only two magnetism detection devices into an advantage by establishing specific relational expressions between their voltage outputs. Instead of adding more devices to improve precision, the system changes the parameter relationship analysis method, using the predetermined mathematical relationships between the two voltage parameters to accurately detect abnormal rotation angles, thus maintaining low device complexity while achieving high measurement precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise detection of abnormal pedal rotation angles, preventing misinterpretation and ensuring accurate throttle valve control, thereby maintaining vehicle engine stability and performance.

Implementation Method 1

a magnetism generation device for generating magnetic flux

Methodology Applied
Scientific EffectMagnetic flux generation: Magnetism

Implementation Method 2

plural magnetism detection devices, which rotate relatively to a magnetism generation device provided on a shaft, convert changes in magnetic density into voltages

Methodology Applied
Scientific EffectMagnetic to voltage conversion: Electromagnetic Induction

Data Source

PatentUS9200573B2Accelerator apparatus
Publication Date: 2015.12.01 DENSO CORP
  • US9200573B2 patent drawing
  • US9200573B2 patent drawing
  • US9200573B2 patent drawing

AI summary

A rotation angle sensor detects a rotation angle of a pedal by its first Hall IC and second Hall IC, which are disposed between two magnets and output voltages varying with magnetic flux changes. When the rotation angle of the pedal is an accelerator full-closure rotation angle or more, the first Hall IC generates a first voltage V1, which is twice as large as a second voltage V2 of the second Hall IC. When the rotation angle is less than 0°, the first Hall IC fixes the first voltage irrespective of the rotation angle. An ECU determines that the rotation angle is abnormal indicating that the pedal rotates in an accelerator closing direction beyond an accelerator full-closure position, when an output difference G1 calculated as G1=V1/2−V2 is more than a predetermined value.