Accelerator Pedal Module With Adjustable Reaction Force Storage

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Solution Overview

Problem

Conventional accelerator pedal modules with actuators are bulky and lack the ability to adjust reaction forces, making them inefficient for autonomous driving scenarios where components need to be stored.

Innovation Solution

An accelerator device comprising an inner housing, pedal lever, urging member, and actuator, where the inner housing is supported by a support member, allowing the pedal lever to be rotatably adjusted and the inner housing to be driven by the actuator for adjusting reaction forces and storing components during autonomous driving.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional accelerator pedal module with actuator is used, then the actuator can return the pedal to initial position, but the device becomes bulky and cannot adjust reaction forces for autonomous driving

Engineering Contradiction:
Improveability to adjust reaction forceVSAvoidsize of accelerator device
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The actuator is designed to perform multiple functions: returning the pedal to initial position, adjusting reaction forces, and enabling compact storage during autonomous driving. This multi-functional design eliminates the need for separate mechanisms, reducing overall device volume while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The inner housing is made movable relative to the outer housing through the actuator, allowing dynamic adjustment of the pedal's reaction force characteristics. This dynamic capability enables the system to adapt between different operating modes (manual driving vs. autonomous driving) without requiring a fixed bulky structure.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the accelerator device is designed for manual driving with fixed components, then the structure is simple, but components cannot be stored during autonomous driving

Engineering Contradiction:
Improveability to store componentsVSAvoidcomplexity of accelerator device
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The inner housing is designed to be movable relative to the outer housing, enabling it to transition between operational positions and a stored position. This dynamic configuration allows components to be compacted during autonomous driving without requiring completely separate storage mechanisms, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The inner housing containing the pedal lever can be positioned within or alongside the outer housing, creating a nested or compact configuration when storage is required. This nesting approach allows efficient space utilization during autonomous driving while maintaining full functionality during manual operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the actuator drives the inner housing for adjusting reaction force, then reaction force is adjustable, but the device becomes more complex

Engineering Contradiction:
Improveadjustability of reaction forceVSAvoidcomplexity of actuator mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The actuator mechanism is designed to achieve reaction force adjustment as an integrated function of its primary role in returning the pedal to initial position. By combining these functions in a single actuator system, the patent avoids adding separate adjustment mechanisms, thereby limiting the increase in overall device complexity while maintaining ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables adjustable reaction forces and compact storage of components, improving comfort and space utilization in vehicles during autonomous driving by using a single motor for both functions.

Implementation Method 1

One end of the urging member abuts on the inner housing and the other end abuts on the pedal lever to urge the pedal lever in a closing direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12090846B2Accelerator device
Publication Date: 2024.09.17 DENSO CORP
  • US12090846B2 patent drawing
  • US12090846B2 patent drawing
  • US12090846B2 patent drawing

AI summary

An accelerator device includes an inner housing, a pedal lever, an urging member, and an actuator. The inner housing is supported to the outer housing by a support member. The pedal lever is rotatably supported to the inner housing in response to a stepping operation. The urging member urges the pedal lever in a closing direction. The actuator can drive the inner housing in an opening and closing directions of the pedal lever.