Accelerometer Misalignment Compensation in Active Vehicle Suspension

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Solution Overview

Problem

Conventional vehicle suspension systems face a trade-off between passenger comfort and handling ability, and active suspension systems that use accelerometers for control can be compromised by misalignment errors, leading to undesirable pitch, roll, and heave of the vehicle chassis.

Innovation Solution

A method to compensate for misalignment of accelerometers by using data from calibration operations and signal processing techniques, combining signals from accelerometers and inertial sensors to form corrected acceleration signals, which are then used to control active suspension elements, thereby improving alignment and vehicle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If passive suspension systems are tuned to increase passenger comfort, then passenger comfort is improved, but handling ability deteriorates

Engineering Contradiction:
Improvepassenger comfortVSAvoidhandling ability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements active suspension control that dynamically adjusts suspension characteristics in real-time based on vehicle motion sensing, allowing the system to adapt between comfort-oriented and handling-oriented modes rather than being fixed in one configuration

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes suspension parameters (stiffness, damping) dynamically through active control actuators, enabling transition between soft comfort-oriented settings and firm handling-oriented settings based on driving conditions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If passive suspension systems are tuned to increase handling ability, then handling ability is improved, but passenger comfort deteriorates

Engineering Contradiction:
Improvehandling abilityVSAvoidpassenger comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The active suspension system dynamically adjusts suspension characteristics in real-time, allowing transition from hard handling-oriented settings to soft comfort-oriented settings based on vehicle motion and road conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system dynamically changes suspension parameters (stiffness, damping) through active control actuators, enabling adaptation between handling-focused and comfort-focused configurations

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If accelerometer mounting orientation is not precisely controlled, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvemounting precision requirementsVSAvoidacceleration sensor alignment
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system performs preliminary calibration operations during vehicle operation to determine accelerometer misalignment characteristics, storing this data for use in signal correction without requiring precise initial mounting

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the determined misalignment characteristics to correct accelerometer signals through signal processing, creating a closed-loop system that compensates for mounting errors

Inventive Principle:
Principle #23Feedback

4Device complexity

If accelerometer signals are not corrected for misalignment, then device complexity is reduced, but reliability of active suspension control deteriorates

Engineering Contradiction:
Improvesignal processing complexityVSAvoidactive suspension control accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system implements feedback by using determined misalignment characteristics to correct accelerometer signals in real-time, improving the reliability of active suspension control through closed-loop signal correction

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces complex mechanical precision mounting requirements with signal processing corrections, using computational methods to compensate for physical misalignment errors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10663482B2Accelerometer leveling in an actively controlled vehicle suspension
Publication Date: 2020.05.26 CLEARMOTION ACQUISITION I LLC
  • US10663482B2 patent drawing
  • US10663482B2 patent drawing
  • US10663482B2 patent drawing

AI summary

In an aspect, in general, a system and method compensate for a misalignment characteristic of one or more acceleration sensors fixed to a sprung mass of a vehicle, each acceleration sensor having a location on the vehicle and a desired orientation relative to the vehicle.