Exterior Accent Lamp Mounting on Headlamp Lens Cover

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Solution Overview

Problem

Existing aftermarket LED lamps for motor vehicles require complex installation processes, involving tool usage and mechanical skill, and pose risks of damaging factory headlamps and allowing water entry, making them inconvenient for average consumers.

Innovation Solution

A motor vehicle accent lighting system comprising a housing with a light-emitting device mounted on the exterior surface of the lens cover, directing light towards the reflector to provide chromatic illumination without interfering with primary lighting, using a thermoplastic adhesive for secure attachment and a wireless controller for color and intensity adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If aftermarket LED lamps are installed by removing and disassembling factory headlamps, then chromatic lighting customization is achieved, but the risk of damaging factory headlamps and allowing water entry increases

Engineering Contradiction:
Improvelighting customizationVSAvoidheadlamp integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention extracts the lighting customization function from the factory headlamp assembly by using a separate accent lamp that attaches to the exterior of the lens cover. This allows chromatic lighting to be added without modifying or disassembling the factory headlamp, thereby maintaining headlamp integrity while achieving lighting versatility.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lighting system is segmented into two independent components: the factory headlamp assembly and the separate accent lamp. The accent lamp includes its own housing, light-emitting device, and mounting structure, allowing it to function independently without interfering with the primary headlamp system.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If complex installation procedures with tools and mechanical skill are required, then LED halo rings can be installed in conventional headlamps, but the convenience for average consumers decreases

Engineering Contradiction:
Improvelighting installationVSAvoidinstallation convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The accent lamp is designed with a self-contained mounting system that attaches directly to the exterior surface of the lens cover using adhesive or mechanical fasteners. This eliminates the need for consumers to perform complex disassembly, heating, or sealing procedures, making installation simple and accessible to average consumers.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mounting surface and attachment mechanisms are pre-configured on the accent lamp housing during manufacturing. This preliminary preparation allows for straightforward installation without requiring consumers to perform complex preparation steps such as heating the headlamp or creating mounting slots.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the lens cover is removed to access the reflector, then LED lamps can be mounted inside the headlamp, but the sealing between lens cover and reflector is compromised

Engineering Contradiction:
Improvelamp installationVSAvoidwater and dirt entry
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the mounting location from the interior of the headlamp to the exterior surface of the lens cover. This eliminates the need to break the seal between the lens cover and reflector, as the accent lamp attaches to the outside surface without requiring disassembly or creation of openings in the sealed assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If drilling holes or puncturing vent patches is done to route wires, then electric power can be supplied to LED lamps, but the risk of water entry increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidwater entry
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The accent lamp is designed as a self-contained unit with pre-routed wiring that exits through the housing. This eliminates the need to drill holes or puncture vent patches in the factory headlamp assembly, as all electrical connections are made externally without compromising the sealed structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies the installation of customizable chromatic lighting for motor vehicles, reducing the risk of damage to factory headlamps and water entry, while providing adjustable and programmable lighting effects without compromising primary beam functionality.

Implementation Method 1

a light-emitting device disposed within the housing

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

using a thermoplastic adhesive for secure attachment

Methodology Applied
Scientific EffectThermoplastic bonding: Heating

Implementation Method 3

the reflector positioned to receive light and direct received light outward through the lens cover forming an illumination pattern

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9677731B2Motor vehicle accent lamp and methods of use thereof
Publication Date: 2017.06.13 OSRAM SYLVANIA INC
  • US9677731B2 patent drawing
  • US9677731B2 patent drawing
  • US9677731B2 patent drawing

AI summary

A method of providing accent ornamental illumination to a lamp of a motor vehicle comprising providing an accent lamp comprising a housing and a light-emitting device disposed within the housing; mounting the housing to an exterior surface of the lens cover of the vehicle lamp; and arranging the light-emitting device such that, when the housing is mounted to the exterior surface of the lens cover of the lamp, light emitted from the light-emitting device passes through the lens cover from outside the lens cover towards a lamp reflector of the vehicle lamp and illuminates the reflector. A motor vehicle lamp combination comprising, in combination, a motor vehicle lamp and an accent lamp also provided wherein, when the accent lamp is mounted on a lens cover of the motor vehicle lamp, light emitted from the light-emitting device is directed towards the reflector.