Accessory Device with Dual Power Interface for Charger Utilization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In industries such as the cordless power tool sector, battery chargers are often left unused and wasteful when not charging removable battery packs, as they are typically designed to only charge battery packs and not provide power to accessories directly.

Innovation Solution

A device with a first interface to connect to a battery charger and a second interface to connect to a battery pack, along with a charger enable circuit and accessory components like fans, radios, or lights, which can receive power from either source, enabling the device to function independently of the charging status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the battery charger is designed to only charge battery packs, then the charging function is reliable and simple, but the charger remains unused and wasteful when no battery pack is present

Engineering Contradiction:
Improveenergy waste from unused chargerVSAvoidcharger functionality
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The accessory device is designed with dual functionality: it can operate as a battery-powered accessory when connected to a battery pack, and as a wall-powered device when connected to a battery charger. The first interface connects to the battery charger while the second interface connects to the battery pack, allowing the accessory to universally accept power from either source and eliminating energy waste from unused chargers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the accessory is designed to work only with battery packs, then the power supply is simple, but the accessory cannot function when no battery pack is available

Engineering Contradiction:
Improveaccessory availabilityVSAvoidpower interface configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power input system is segmented into two separate interfaces: a first interface for connecting to a battery charger and a second interface for connecting to a battery pack. This segmentation allows each interface to be optimized for its specific connection type while together they provide continuous operational availability. The accessory can switch between power sources based on what is available, maintaining functionality without requiring a single complex universal interface.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the battery charger is left plugged in without a battery pack, then the charger is ready for immediate use, but electrical energy is consumed without productive output

Engineering Contradiction:
Improvecharger utilization rateVSAvoididle power consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The accessory device enables the battery charger to serve itself by providing a useful load. When the accessory is connected to the battery charger via the first interface, it draws power to operate its components (such as fan, radio, speaker, light, or power adapter), thereby converting the charger's idle power consumption into productive work and eliminating energy waste.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10903670B2Accessories with battery charger interface and battery pack interface
Publication Date: 2021.01.26 BLACK & DECKER CORP
  • US10903670B2 patent drawing
  • US10903670B2 patent drawing
  • US10903670B2 patent drawing

AI summary

A device includes a first interface configured to connect to a battery charger, a second interface configured to connect to a battery pack and one or more accessory components that define the device. For example, the device may be a fan, a radio, a power adapter, a speaker, a light or other type of device.