Accessory Gearbox Radial Packaging in Gas Turbine Nacelle

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Solution Overview

Problem

Conventional gas turbine engines with geared fan-drive architectures face challenges in packaging the accessory gearbox and accessories, particularly due to space constraints and exposure to high temperatures, especially when the gearbox is located near the aft of the engine, requiring a long driveshaft and complex mounting configurations.

Innovation Solution

The gas turbine engine design includes a driveshaft extending through the inner wall, with a bevel gear coupling the driveshaft to the accessory drive, and multiple accessory drives positioned at various angles relative to the central axis, allowing for a 'T' or 'I' shaped gearbox configuration within the nacelle to efficiently package and cool the accessory gearbox, with driveshafts and gearboxes positioned to optimize space and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the accessory gearbox is located near the aft of the engine, then the packaging space is available, but the driveshaft becomes relatively long and the gearbox is exposed to high temperatures

Engineering Contradiction:
Improvepackaging spaceVSAvoidtemperature exposure
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The accessory gearbox is repositioned from a longitudinal arrangement (aft of engine) to a radial arrangement (circumferential side of compressor), changing the spatial dimension of packaging. This allows the gearbox to be located in a cooler region while maintaining compact packaging through the radial伸出 configuration

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the accessory gearbox is mounted to the fan case, then the packaging is simplified, but the driveshaft length increases and thermal management becomes difficult

Engineering Contradiction:
Improvemounting complexityVSAvoiddriveshaft length
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The accessory gearbox is mounted to an intermediate structure (compressor case or nacelle) rather than directly to the fan case, serving as a mediator that reduces the driveshaft length while maintaining packaging simplicity. This intermediate mounting location provides a more favorable position for the gearbox

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If a long driveshaft is used to connect the compressor to the accessory gearbox, then the gearbox can be positioned for better cooling, but the device complexity and space requirements increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoiddriveshaft configuration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The driveshaft connection is segmented into multiple sections with intermediate support bearings, allowing the driveshaft to be extended radially while maintaining structural integrity and reducing complexity. This segmentation enables better thermal management through distributed support points

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3741961B1Gas turbine engine accessory gearbox
Publication Date: 2024.05.01 RTX CORP
  • EP3741961B1 patent drawingFigure 1
  • EP3741961B1 patent drawingFigure 2
  • EP3741961B1 patent drawingFigure 3

AI summary

An example gas turbine engine (20) includes, among other things, a nacelle (66) having an inner wall (70) providing a bypass duct (78) of a gas turbine engine (20), and an outer wall (74); an accessory gearbox (86) is received between the inner wall (70) and the outer wall (74) of the nacelle (66); and an accessory drive (D4, D5) of the accessory gearbox (86) is configured to rotate about an accessory drive axis (AT) that is transverse to a central axis (A) of the gas turbine engine (20).